Surgical fastening device with initiator impregnation of a matrix or buttress to improve adhesive application

• US 7,708,180 B2
• Filed: 11/09/2006
• Issued: 05/04/2010
• Est. Priority Date: 11/09/2006
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: McKenna, Robert H., Ortiz, Mark S., Shelton, Frederick E. IV, Voegele, James W., Hunt, John V., Plescia, David N., Murray, Michael A., Faller, Craig N., Kolata, Ronald J., Turner, Douglas J.
• Primary Examiner(s): Nash; Brian D
• Application Number:
  US11/558,208
• Publication Number:
  US 20090120994A1
• Time in Patent Office: 1,272 Days
• Field of Search: 227/175.1, 227/179.1, 227/180.1, 227/19
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/00491 Surgical glue applicators surgical adhesives A61L24/00; two-component delivery syringes A61M5/19
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments

Abstract

A material comprising a matrix or a buttress is impregnated with an adhesive initiator and is used with a surgical stapling device and an adhesive. The tissue and material are stapled together, and a knife in the surgical stapling device cuts the tissue and the material. The adhesive is applied across the cut and sets up or polymerizes to seals the cut when the adhesive contacts the adhesive initiator. The surgical stapling device can place the staples in a linear, arcuate, or circular array, and can anastomose luminal tissue. The methods of use can include stapling luminal tissue end to end, stapling two portions of material onto ether side of tissue, and stapling two portions of tissue onto a portion of material. Additionally, a portion of adhesive filed material can be stapled onto one side of portion of tissue and the adhesive initiator impregnated material can be stapled onto the other. Cutting the material and tissue provides a path for the adhesive across the cut, and catalyzes the adhesive from contact with the adhesive initiator.

Claims

1. A surgical stapling instrument for clamping and stapling tissue comprising:

a) a handle, first and a second opposed tissue clamping members connected to the handle, at least one of the first and a second opposed tissue clamping members movable between an open position for receiving tissue and a closed position for stapling tissue therebetween, the first clamping member including a plurality of staples disposed therein in an array, the second clamping member comprising an anvil for forming the staples;

b) a first portion of biocompatible material into which an adhesive initiator is incorporated, the first portion of biocompatible material being releasably attached to one of the first and second opposed tissue clamping members;

c) a second portion of biocompatible material into which a fluid adhesive is incorporated, the second portion of biocompatible material being releasably attached to the other of the first and second opposed tissue clamping members and wherein the fluid adhesive polymerizes when in contact with the adhesive initiator; and

d) a knife operably movable between the first and a second opposed tissue clamping members, wherein when the tissue is clamped and stapled, the knife cuts through the tissue, the first portion of biocompatible material that incorporates the adhesive initiator, and the second portion of biocompatible material that incorporates the fluid adhesive to release the adhesive, and wherein the cut provides a passage for migration of the adhesive from the second portion of material to the adhesive initiator in the first portion of material to initiate hardening of the adhesive across the cut.

2. The surgical device of claim 1 wherein the first portion of biocompatible material and the second portion of biocompatible material is one or more selected from the group consisting of:

a) a buttress;

b) a matrix having a plurality of openings therein;

c) an open cell foam;

d) a closed cell foam; and

e) a fabric pad.

3. The surgical device of claim 2 wherein one or more of the first portion of biocompatible material and the second portion of biocompatible material is absorbable.

4. The surgical device of claim 2 wherein one or more of the first portion of biocompatible material and the second portion of biocompatible material includes at least one wicking feature.

5. The surgical device of claim 1 wherein the second portion of biocompatible material has a seal to hold the adhesive within, wherein the seal is one selected from the group consisting of:

a) a surface skin on the material;

b) a pouch;

c) a coating;

d) a gelatin; and

e) an absorbable biocompatible material.

6. The surgical device of claim 1 wherein the array of the plurality of staples is a one or more selected from the group consisting of:

a) a circular array;

b) an array of one or more rows; and

c) an arcuate array.

7. The surgical device of claim 1 wherein the adhesive is one or more selected from the group consisting of a polymerizable monomer, a polymerizable 1,1,1,1-disubstituted ethylene monomer, and a cyanoacrylate formulation.

8. The surgical device of claim 1 wherein the adhesive initiator is incorporated into the first portion of biocompatible material in one or more manners selected from the group consisting of:

a) as a coating;

b) combined with the first portion of biocompatible material; and

c) contained within the first portion of biocompatible material.

9. The surgical device of claim 1 wherein the first portion of biocompatible material and the second portion of biocompatible material is one or more selected from the group consisting of epsilon.-caprolactone glycolide, bovine pericardium, polylactic acid, polyglycolic acid, polyglactin, polydioxanone, polyglyconate, whey protein, cellulose gum, starch, gelatin, silk, nylon, polypropylene, braided polyester, polybutester, polyethylene, and polyetheretherketones.

10. A method for securing a first and a second portion of tissue together with a plurality of staples and an adhesive comprising:

a) placing a portion of material into which an adhesive initiator is incorporated between a first portion and a second portion of tissue;

b) clamping the material incorporating the adhesive initiator and the first and second portion of tissue between a first and a second clamping member of a surgical device with at least an edge of the material exposed;

c) stapling the two portions of tissue together with the portion of material incorporating the adhesive initiator therebetween with the plurality of staples in an array; and

d) applying an adhesive about the at least one exposed edge of material and the two portions of tissue to initiate the adhesive through contact between the adhesive and the adhesive initiator and to secure the two portions of tissue together.

11. The method of claim 10 wherein the step of stapling the two portions of tissue together includes cutting the tissue and the material with the surgical device.

12. The method of claim 11 further comprising removing the tissue from the surgical device before applying the adhesive across the cut.

13. The method of claim 10 wherein the step of applying an adhesive about the exposed material and the two portions of tissue includes placing the adhesive across the cut.

14. The method of claim 10 wherein the portion of material into which the adhesive initiator is incorporated includes at least one wicking feature and wherein after the step of applying an adhesive about the at least one exposed edge of material, the adhesive is drawn about the portion of material and into contact with the adhesive initiator by wicking action.

15. The method of claim 10 wherein the step of applying an adhesive includes creating a seal.

16. The method of claim 10 wherein the step of stapling the clamped material includes forming the staples in a linear array.

17. The method of claim 10 wherein the step of stapling the clamped material includes forming the staples in a circular array.