Fuse systems with serviceable connections

• US 7,710,236 B2
• Filed: 07/10/2007
• Issued: 05/04/2010
• Est. Priority Date: 08/01/2006
• Status: Expired due to Fees

• Current Assignee: Aptiv Technologies Limited (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Jozwiak, Andrew J.
• Primary Examiner(s): Gandhi; Jayprakash N
• Assistant Examiner(s): Thomas; Bradley H
• Application Number:
  US11/827,093
• Publication Number:
  US 20080030294A1
• Time in Patent Office: 1,029 Days
• Field of Search: 337/159, 337/187, 337/251, 337268-269, 439/250, 439/830, 439/890, 361/626
• US Class Current: 337/187
• CPC Class Codes: H01H 2085/0275 Structural association with a printed circuit board
• CPC Class Codes: H01H 2085/0414 Surface mounted fuses
• CPC Class Codes: H01H 2085/266 with replacement of a fuse which is part of a printed circuit
• CPC Class Codes: H01H 85/0411 Miniature fuses
• CPC Class Codes: H01H 85/046 Fuses formed as printed circuits
• CPC Class Codes: H01H 85/2035 for miniature fuses with parallel side contacts

Abstract

A fuse system has both a non-serviceable fuse and a fuse terminal system for selectively installing a serviceable fuse. When installed, the serviceable fuse provides a current flow path parallel to the non-serviceable fuse.

Claims

1. A fuse system, comprising:

a non-serviceable fuse;

a fuse terminal system having first and second terminals configured to selectively receive a serviceable fuse in parallel electrical connection to the non-serviceable fuse;

a housing at least partially enclosing the fuse terminal system and having at least one aperture to permit insertion of at least a portion of the serviceable fuse therethrough; and

an indicator being formed of a frangible material and extending across the at least one aperture;

wherein the indicator is irreversibly broken upon insertion of at least the portion of the serviceable fuse in to the at least one aperture therethrough.

2. The fuse system of claim 1 further including:

a second non-serviceable fuse; and

a second fuse terminal system having third and fourth terminals for selectively connecting a second serviceable fuse in electrical parallel with the second non-serviceable fuse.

3. The fuse system of claim 1 wherein the housing encloses the non-serviceable fuse and exposes the fuse terminal system to permit connection of the serviceable fuse external to the housing.

4. The fuse system of claim 1 wherein the non-serviceable fuse is a solid state device.

5. The fuse system of claim 1 wherein the non-serviceable fuse is printed on a circuit board.

6. The fuse system of claim 1 wherein the non-serviceable fuse is a non-replaceable fuse surface mounted on a circuit board.

7. The fuse system of claim 1 wherein the indicator is frangible material on the fuse terminal system which is removed when the serviceable fuse is connected to the fuse terminal system.

8. An electrical system, comprising:

an electrical circuit having at least one electrical component;

a non-serviceable fuse in series electrical connection to the at least one component;

a fuse terminal system having first and second terminals for selectively connecting a serviceable fuse in parallel electrical connection to the non-serviceable fuse;

a housing at least partially enclosing the fuse terminal system and having at least one aperture to permit insertion of at least a portion of the serviceable fuse therethrough; and

an indicator being formed of a frangible material and extending across the at least one aperture;

wherein the indicator is irreversibly broken upon insertion of at least the portion of the serviceable fuse in to the at least one aperture therethrough.

9. The system of claim 8 wherein the fuse terminal system is physically remote from the at least one electrical component.

10. The fuse system of claim 8 wherein both the electrical component and non-serviceable fuse are physically remote from the fuse terminal system.

11. The fuse system of claim 8 wherein the housing encloses the non-serviceable fuse and exposes the fuse terminal system to permit connection of the serviceable fuse external to the housing.

12. A method of protecting an electrical component from an electrical current above a threshold level delivered by a power source, comprising:

connecting a non-serviceable fuse in a fuse terminal system between the power source and the electrical component;

providing a first and second terminal in the fuse terminal system such that an electrical connection made by installation of a serviceable fuse between the first and second terminal creates a current flow path in parallel electrical connection to the non-serviceable fuse;

providing a housing at least partially enclosing the fuse terminal system and having at least one aperture to permit insertion of at least a portion of the serviceable fuse therethrough; and

providing an indicator being formed of a frangible material and extending across the at least one aperture, wherein installation of the serviceable fuse in to the first and second terminal through the at least one aperture irreversibly breaks the indicator upon insertion of at least the portion of the serviceable fuse in to the at least one aperture therethrough.

13. The method of claim 12 further comprising the step of inserting the serviceable fuse into the first and second terminal through the at least one aperture after the non-serviceable fuse blows.