Protective cushion wrap with slip feature

• US 7,712,781 B2
• Filed: 09/17/2008
• Issued: 05/11/2010
• Est. Priority Date: 09/17/2008
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Elkin, Brent T., Klinkenberger, Amy L.
• Primary Examiner(s): Fleming; Faye M.
• Application Number:
  US12/232,426
• Publication Number:
  US 20100066059A1
• Time in Patent Office: 601 Days
• Field of Search: 280/743.1, 280/743.2, 280/731, 280/732, 280/728.1, 280/729, 280/733, 280/739
• US Class Current: 280/743.1
• CPC Class Codes: B60R 21/231 characterised by their shape, construction or spatial configuration
• CPC Class Codes: B60R 21/2334 Expansion control features
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

An airbag apparatus includes an airbag module. The airbag module includes an inflatable cushion coupled to an inflator and a retainer. The airbag module additionally includes a cushion wrap. The cushion is folded such that it is in a storage position. The cushion wrap includes a slip section and a retainer end portion. The retainer end portion is affixed to the retainer and disposed adjacent to the slip section. The slip section includes a folded portion and frangible end portion. The folded portion is disposed between the frangible end portion and the retainer end portion. Furthermore, the frangible end portion is affixed to the retainer.

Claims

1. An airbag apparatus, comprising:

an airbag module including an inflatable cushion coupled to an inflator and a retainer, wherein the cushion is folded such that it is in a storage position; and

a cushion wrap comprising a deployment control flap, wherein the cushion wrap has a retainer end portion being affixed to the retainer and disposed adjacent to the deployment control flap,

the deployment control flap including a folded portion and a frangible end portion, the folded portion being disposed between the frangible end portion and the retainer end portion,

wherein the frangible end portion is affixed to the retainer,

wherein the deployment control flap is configured to direct a trajectory of the airbag deployment laterally and upwardly,

wherein the retainer end portion has a first side and a positioning side,

the first side being fastened to the retainer,

the positioning side having positioning flaps,

the positioning flaps each having a retainer attachment end and a frangible end, wherein the frangible end is affixed to the positioning side and the retainer attachment end is affixed to the retainer, and

wherein the frangible end portion is affixed to the retainer by anchor flaps, the anchor flaps each having a retainer attachment end and a frangible end, wherein the frangible end is affixed to the deployment control flap and the retainer attachment end is affixed to the retainer.

2. The airbag apparatus of claim 1, wherein, along a perimeter of the retainer there are at least four attachment regions,

wherein the retainer comprises a first retainer fastening element in a first attachment region, a second retainer fastening element in a second attachment region, a third retainer fastening element in a third attachment region, and a fourth retainer fastening element in a fourth attachment region,

and wherein the frangible end portion of the deployment control flap is fastened to the retainer by said first and third retainer fastening elements, the retainer attachment ends of the positioning flaps are respectively fastened to the retainer by said second and fourth retainer fastening elements, and the retainer attachment ends of the anchor flaps are respectively fastened to the retainer by said first, second, third and fourth retainer fastening elements.

3. The airbag apparatus of claim 2, wherein said cushion comprises at least two panels of material, the panels being coupled to form at least one inflatable chamber.

4. The airbag apparatus of claim 3, the panels being coupled to form at least two inflatable chambers, the chambers being in fluid communication with each other.

5. The airbag apparatus of claim 1, wherein the apparatus is configured for use as a driver'"'"'s side airbag, a passenger'"'"'s side airbag, a knee airbag, airbag or side airbag.

6. The airbag apparatus of claim 1, wherein the material of the airbag cushion has a low coefficient of friction, and

wherein cushion wrap is composed of a material having a low coefficient of friction.

7. The airbag apparatus of claim 1, wherein a width of the deployment control flap and a width of the cushion wrap are substantially the same.

8. A vehicle occupant protection apparatus, comprising:

an inflatable airbag operable to deploy in the event of a vehicle crash,

said airbag including a cushion wrap having a deployment control flap configured such that it adjusts the trajectory of airbag deployment in order to reduce the incidence and/or severity of deleterious airbag impacts,

wherein the deployment control flap is configured to direct a trajectory of the airbag deployment laterally and upwardly,

wherein said deployment control flap includes a folded portion that is configured to unfurl in the direction of the deployment trajectory, and

wherein said deployment control flap comprises a folded portion, the folded portion having a first end and a second end, said first end having frangible positioning flaps, said second end having frangible anchor flaps, and said positioning flaps and anchor flaps being attached to the retainer and configured to align and control the position of the folded portion prior to airbag deployment.

9. The vehicle occupant protection apparatus of claim 8, wherein said deployment control flap is operable to tear away from the frangible positioning flaps and frangible anchor flaps upon airbag deployment.

10. The vehicle occupant protection apparatus of claim 9, wherein the retainer attachment ends of the anchor flaps, the retainer attachment ends of the positioning flaps remain affixed to the retainer after deployment of the airbag cushion.

11. The vehicle occupant protection apparatus of claim 10, wherein said deployment control flap is configured to provide a gliding surface for the airbag cushion.

12. The vehicle occupant protection apparatus of claim 11, wherein the deployment control flap is configured to initially restrict expansion in the central region of the airbag upon deployment of the airbag.

13. The vehicle occupant protection apparatus of claim 11,

wherein the deployment control flap is configured to initially restrict expansion in the central region of the airbag upon deployment of the airbag, and

wherein the deployment control flap is configured to direct the trajectory of airbag deployment longitudinally and either one of right or left.