Filter change indicator

• US 7,713,339 B2
• Filed: 05/26/2006
• Issued: 05/11/2010
• Est. Priority Date: 05/26/2006
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Johansson, Ronald C.
• Primary Examiner(s): Hill, Jr.; Robert J
• Assistant Examiner(s): JONES, CHRISTOPHER P
• Application Number:
  US11/420,655
• Publication Number:
  US 20070272081A1
• Time in Patent Office: 1,446 Days
• Field of Search: 964/23, 964/17, 964/21, 55D/IG.34, 116/70, 116/266, 116/DIG.25, 340/607, 340/686.1
• US Class Current: 96/417
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: Y10S 116/25 Air filter condition indicator
• CPC Class Codes: Y10S 55/34 Indicator and controllers

Abstract

An air filter monitoring system for indicating when to clean or replace a flexible air filter includes an air filter having a peripheral frame and an interior filtering region, a fixed support structure for receiving the air filter and maintaining the perimeter of the filter frame in a generally fixed position while allowing the interior filtering region to flex in response to air flow through the filter, and a filter change indicator having a predetermined bias force. The filter change indicator is arranged to contact the interior filtering region of the filter, wherein when the predetermined bias force is reached, the filter change indicator is activated to notify a user to clean or replace the filter.

Claims

1. An air filter monitoring system for indicating when to clean or replace a flexible air filter, the air filter monitoring system comprising:

(a) a pleated flat-panel air filter having a peripheral frame and an interior filtering region;

(b) a fixed support structure for receiving the air filter and maintaining the perimeter of the filter frame in a generally fixed position while allowing the interior filtering region to flex in response to air flow through the filter; and

(c) a filter change indicator having a predetermined bias force, the filter change indicator including a housing, a position sensitive electrical switch arranged in the housing, a filter engagement member arranged to actuate the switch, and a biasing member arranged to resist a force applied to the filter engagement member by the interior filtering region upon flexing of the filter, wherein as the interior filtering region flexes in response to air flow through the filter, the interior filtering region exerts a force on the filter engagement member that increases with the degree of clogging of the filter and, when the predetermined bias force is reached, the filter engagement member triggers the switch to notify a user to clean or replace the filter.

2. An air filter monitoring system as defined in claim 1, wherein the biasing member establishes the predetermined bias force and is at least one of a spring, a resilient material, or a gas filled bladder.

3. An air filter monitoring system as defined in claim 1, wherein the biasing member is a helical spring arranged around the filter engagement member.

4. An air filter monitoring system as defined in claim 3, wherein the filter engagement member includes an extension arm portion and a head portion connected with the extension arm portion, and further wherein the helical spring is arranged around the arm portion between the housing and the head portion.

5. An air filter monitoring system as defined in claim 4, wherein the head portion includes openings to minimize the impact the head portion has on the flow of air through the filter.

6. An air filter monitoring system as defined in claim 1, wherein the filter engagement member and the biasing member are provided as part of a cantilevered spring member secured to a support member.

7. An air filter monitoring system as defined in claim 1, wherein the filter change indicator is arranged adjacent the downstream side of the filter adjacent the interior filtering region.

8. An air filter monitoring system as defined in claim 7, wherein the filter change indicator is arranged to contact the interior filtering region of the filter before the switch is activated.

9. An air filter monitoring system as defined in claim 8, wherein the filter change indicator is arranged to contact the interior filtering region of the filter when air is flowing through a new clean filter.

10. An air filter monitoring system as defined in claim 1, wherein the filter has a pleated filter media defining a periphery and the peripheral frame is affixed to an entirety of the periphery, the filter being constructed to filter air in a stream moving in a direction generally orthogonal to opposed major surfaces of the filter.

11. An air filter monitoring system as defined in claim 1, wherein the support structure is provided as part of a portable self-contained room air purification system.

12. An air filter monitoring system as defined in claim 1, wherein the support structure is provided as part of a central residential air handling system.

13. A portable room air purifying device, comprising:

(a) a chassis including an air filtering chamber having an air inlet opening and an air discharge opening;

(b) a pleated flat-panel filter mounted in the filtering chamber between the inlet and the discharge openings, the filter including a peripheral frame mounted in a fixed position relative to the chassis and including a flexible interior filtering region comprising fibrous filter media that bows outwardly with respect to the frame when air flows through the filter; and

(c) a filter change indicator arranged at a predetermined stationary location relative to the chassis, the filter change indicator having a predetermined bias force, the filter change indicator including a housing, a position sensitive electrical switch arranged in the housing, a filter engagement member arranged to actuate the switch, and a biasing member arranged to resist a force applied to the filter engagement member by the interior filtering region upon flexing of the filter, wherein as the interior filtering region flexes in response to air flow through the filter, the interior filtering region exerts a force on the filter engagement member that increases with the degree of clogging of the filter and, when the predetermined bias force is reached, the filter engagement member triggers the switch to notify a user to clean or replace the filter.