Contact-less power transfer

• US 7,714,537 B2
• Filed: 04/02/2009
• Issued: 05/11/2010
• Est. Priority Date: 05/13/2002
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Hay, James Westwood, Cheng, Lily Ka-Lai, Beart, Pilgrim Giles William
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): DIAO, M BAYE
• Application Number:
  US12/416,979
• Publication Number:
  US 20090189565A1
• Time in Patent Office: 404 Days
• Field of Search: 320/108, 320/109, 320/116, 307/17, 307/104, 336/115, 336/118, 336/130
• US Class Current: 320/108
• CPC Class Codes: H01F 27/245 made from sheets, e.g. grain-oriented H01F27/26 takes precedence
• CPC Class Codes: H01F 27/25 made from strips or ribbons H01F27/26 takes precedence
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 3/02 made from sheets
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 41/0226 from amorphous ribbons
• CPC Class Codes: H01F 41/0233 Manufacturing of magnetic circuits made from sheets magnetic cores made from sheets H01F27/245; soft magnetic alloys in the form of sheets H01F1/16
• CPC Class Codes: H01F 5/003 Printed circuit coils
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction

Abstract

There is disclosed a system and method for transferring power without requiring direct electrical conductive contacts. There is provided a primary unit having a power supply and a substantially laminar charging surface having at least one conductor that generates an electromagnetic field when a current flows therethrough and having an charging area defined within a perimeter of the surface, the at least one conductor being arranged such that electromagnetic field lines generated by the at least one conductor are substantially parallel to the plane of the surface or at least subtend an angle of 45° or less to the surface within the charging area; and at least one secondary device including at least one conductor that may be wound about a core. Because the electromagnetic field is spread over the charging area and is generally parallel or near-parallel thereto, coupling with flat secondary devices such as mobile telephones and the like is significantly improved in various orientations thereof.

Claims

1. A system for transferring power without requiring direct electrical conductive contacts, the system comprising:

a power transfer surface shaped and arranged such that a secondary device can be placed in a working disposition on or in proximity to a power transfer area of the surface to receive power when the system is in use;

a primary unit having a field generating means for generating an electromagnetic field distributed over the power transfer area; and

a secondary device separable from the primary unit and having an inductive coupling circuit which is arranged to couple with the electromagnetic field generated by the primary unit when the secondary device is in its said working disposition, said coupling circuit being adapted to couple primarily with field lines of the field that are generally parallel to the power transfer surface;

wherein the field generating means comprises a spiral coil arranged generally parallel to the power transfer surface at or beneath the power transfer area; and

when the secondary device is in its said working disposition the inductive coupling circuit extends over a plurality of radially-spaced portions of the spiral coil, the part of the power transfer area over which the inductive coupling means extends being sufficiently small, relative to the coil, that within said part said coil portions extend generally in parallel with one another in one general direction.

2. A system as claimed in claim 1 wherein the inductive coupling circuit is arranged to couple with said field when field lines of the field pass through the coupling means in a predetermined coupling direction, and the said coil portions within said part extend generally perpendicularly to said predetermined coupling direction.

3. A system as claimed in claim 1 wherein said field generating means comprises a first coil having a generally flat spiral shape and a second coil wound in a toroidal form through the center of the first coil and out to the perimeter thereof in a radial fashion.

4. A system as claimed in claim 3 having driving means for driving said first and second coils alternately.

5. A system as claimed in claim 3 having driving means for driving said first and second coils in quadrature.

6. A system as claimed in claim 1 wherein the or each said coil comprises conductive tracks formed on a planar surface.

7. A system as claimed in claim 1 wherein said primary unit further comprises a magnetic core across which the or each said coil extends.

8. A system as claimed in claim 1 wherein said inductive coupling means comprises at least one electrical conductor.

9. A system as claimed in claim 1 wherein said inductive coupling circuit comprises a coil.

10. A system as claimed in claim 9 wherein said coil of said inductive coupling circuit is arranged such that a central axis thereof is substantially non-perpendicular to the power transfer surface when the secondary device is in its said working disposition.

11. A system as claimed in claim 10 wherein said central axis is substantially parallel to said power transfer surface when the secondary device is in its said working disposition.

12. A system as claimed in claim 1 wherein said inductive coupling means comprises a flux-concentrating core.

13. A system as claimed in claim 12 wherein said core of said inductive coupling means is arranged such that a longitudinal axis thereof is substantially non-perpendicular to the power transfer surface when the secondary device is in its said working disposition.

14. A system as claimed in claim 13 wherein said longitudinal axis is substantially parallel to the power transfer surface when the secondary device is in its said working disposition.

15. A system as claimed in claim 1 wherein said secondary device is carried in or by an object requiring power and can receive power from the primary unit when said object is placed on or in proximity to said power transfer surface so that the carried secondary device has its said working disposition.

16. A system as claimed in claim 15 wherein said object comprises at least one battery or cell and said secondary device is in the form of a flat adapter which is fitted over said battery or cell and which has thin electrodes insertable between terminals of the battery or cell and terminals of the object.

17. A system as claimed in claim 1 wherein said secondary device is carried in or by a rechargeable battery or cell fitted, or adapted to be fitted, into an object requiring power.

18. A system as claimed in claim 17 wherein, when said battery or cell is fitted into said object and said object is placed on or in proximity to said power transfer surface so that said secondary device has its said working disposition, the battery or cell can be recharged without removing it from said object.

19. A system as claimed in claim 17 wherein said rechargeable battery or cell is an industry-standard-sized battery or cell.

20. A system as claimed in claim 17 wherein said rechargeable battery or cell is of a size and/or shape dedicated or customized for a particular application.

21. A system as claimed in claim 17 wherein said rechargeable battery or cell further comprises an energy-storage means and a power conversion means for converting power received inductively by the secondary device into a form suitable for delivery to outside said battery or cell through external electrical connections thereof, or into a form suitable for recharging the energy-storage means, or into both said forms.

22. A system as claimed in claim 21 wherein said rechargeable battery or cell has charge-control circuitry operable, when the secondary device is receiving power inductively, to meter the supply of inductively-received power to the external electrical connections and to the energy-storage means.

23. A system as claimed in claim 17 wherein the rechargeable battery or cell further comprises a flux concentrating means, and said at least one conductor is wound about said flux concentrating means.

24. A system as claimed in claim 23 wherein the flux concentrating means is at least partially wrapped around a central part of the battery or cell.

25. A system as claimed in claim 15 wherein said object is portable.

26. A system as claimed in claim 15 wherein said object is a portable electrical or electronic device.

27. A system as claimed in claim 15 wherein said object is a mobile communication device.

28. A system as claimed in claim 15 wherein said power transfer area is large enough to accommodate simultaneously two or more such secondary devices carried in or by different respective such objects.

29. A system as claimed in claim 15 wherein said primary unit is part of an enclosure for said object.

30. A system as claimed in claim 1 wherein said primary unit is incorporated in an item of furniture having a surface which provides said power transfer surface.

31. A system as claimed in claim 1 wherein a height of said field generating means, measured in a direction substantially perpendicular to the power transfer surface, is less than either a width or a length of said power transfer area on said power transfer surface.

32. A system as claimed in claim 31 wherein said height is no more than half of the length or half of the width of the power transfer area.

33. A system as claimed in claim 31 wherein said height is no more than ⅕

of the length or ⅕

of the width of the power transfer area.

34. A system as claimed in claim 1 wherein the primary unit is in the form of a flat platform having a main face which provides said power transfer surface.

35. A system as claimed in claim 1 wherein said power transfer surface is substantially planar.

36. A system as claimed in claim 1 wherein said power transfer surface is curved.

37. A system as claimed in claim 1 wherein said field generating means does not project beyond the power transfer surface.

38. A system as claimed in claim 1 wherein the primary unit further comprises driving means for applying electrical drive signals to said field generating means such that, in at least one said part of the power transfer area, said field lines, when resolved onto the power transfer area, change in direction over time.

39. A system as claimed in claim 38 wherein said driving means are operable to apply electrical drive signals to said field generating means such that said field lines are switched between two or more different predetermined directions over time.

40. A system as claimed in claim 38 wherein the driving means are operable to apply electrical drive signals to said field generating means such that the field line directions are rotated through an angle over time.

41. A system as claimed in claim 38 wherein said driving means are operable to apply electrical drive signals to said field generating means such that the field line directions are rotated through a complete circle over time.