Delivery methods and devices for implantable bronchial isolation devices

• US 7,717,115 B2
• Filed: 11/25/2003
• Issued: 05/18/2010
• Est. Priority Date: 11/27/2002
• Status: Active Grant

• Current Assignee: Pulmonx Corp.
• Original Assignee: Pulmonx Corp.
• Inventors: Tholfsen, David, Dolin, Jeffery J., Barrett, Michael, Fields, Antony J., Hendricksen, Michael, George, Robert M., Hundertmark, Ronald, McCutcheon, John
• Primary Examiner(s): Zalukaeva; Tatyana
• Assistant Examiner(s): PATEL, NIHIR B
• Application Number:
  US10/723,273
• Publication Number:
  US 20040148035A1
• Time in Patent Office: 2,366 Days
• Field of Search: 128/207.14, 128/207.15, 128/207.16, 128/200.26, 604/96, 604/104, 604/113, 604/509, 604/516, 604158-163, 604/192, 606191-194, 606/198, 623/1.11
• US Class Current: 128/207.14
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/12104 in an air passage
• CPC Class Codes: A61B 17/12131 characterised by the type of occluding device
• CPC Class Codes: A61B 2017/1205 Introduction devices
• CPC Class Codes: A61B 2017/242 for bronchial passages
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2002/043 Bronchi

Abstract

Disclosed is an apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient. In one embodiment, the apparatus includes an outer shaft having a distal end. A housing is coupled to the distal end of the outer shaft and configured to receive the bronchial device. An inner shaft is slidably disposed within the outer shaft. A handle is adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing.

Claims

1. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

a flange coupled to a distal region of the inner shaft and movably disposed in the housing, wherein the flange is adapted to eject the bronchial isolation device from the housing during proximal movement of the outer shaft wherein the housing has limited range of travel relative to the flange such that the flange does not move substantially outside of the housing.

2. The apparatus of claim 1, further comprising an actuation member coupled to the handle, wherein movement of the actuation member causes the outer shaft to move relative to the inner shaft and the handle.

3. The apparatus of claim 2, further comprising a rack and pinion system that couples movement of the actuation member to movement of the outer shaft.

4. The apparatus of claim 2, wherein the outer shaft moves at a different rate than the actuation member.

5. The apparatus of claim 4, wherein the outer shaft moves about half the distance that the actuation member moves.

6. The apparatus of claim 2, wherein the outer shaft moves in a proximal direction when the actuation member is moved in a distal direction, and wherein the outer shaft moves in a distal direction when the actuation member is moved in a proximal direction.

7. The apparatus of claim 2, wherein the actuation member must be out of an initial position in order to eject the bronchial isolation device from the housing, and further comprising a safety lock that retains the actuation member in the initial position.

8. The apparatus of claim 7, wherein the safety lock employs magnets to retain the actuation member in the initial position.

9. The apparatus of claim 1, further comprising a sheath disposed over a portion of the outer shaft such that the outer shaft is slidably disposed within the sheath, the sheath having a proximal end attached to the handle.

10. The apparatus of claim 9, wherein the sheath comprises a lubricous material.

11. The apparatus of claim 1, wherein a portion of the outer shaft slides into the handle when the outer shaft moves in a proximal direction.

12. The apparatus of claim 1, further comprising an extension disposed on the housing, wherein the extension defines a length substantially equal to a largest possible diameter for a bronchial passageway in which the bronchial isolation device can be used.

13. The apparatus of claim 1, further comprising an extension disposed on the housing, wherein the extension defines a length substantially equal to a smallest possible diameter for a bronchial passageway in which the bronchial isolation device can be used.

14. The apparatus of claim 1, wherein the outer shaft is configured to be placed through a working channel of a bronchoscope.

15. The apparatus of claim 14, further comprising a mechanism for adjustably positioning the housing relative to the working channel.

16. A method of deploying a bronchial device in a bronchial passageway in a patient'"'"'s lung, the method comprising:

providing a delivery device having an outer shaft, an inner shaft and a handle;

coupling the bronchial isolation device to a housing on a distal end of the outer shaft and a inner shaft;

advancing the delivery catheter into the patient'"'"'s lung with the housing carrying the bronchial device until the housing is positioned in the bronchial passageway; and

moving the outer shaft in a proximal direction relative to the inner shaft and the handle while the inner shaft remains fixed relative to the handle to release the bronchial isolation device from the housing.

17. The method of claim 16, further comprising positioning the delivery catheter at least partially through a working channel of a bronchoscope, wherein advancing the delivery catheter into the patient'"'"'s lung comprises advancing the bronchoscope into the patient'"'"'s lung while the delivery catheter is at least partially positioned in the working channel.

18. The method of claim 16, further comprising positioning a bronchoscope in the patient'"'"'s lung, wherein the delivery catheter is advanced into the patient'"'"'s lung through the bronchoscope.

19. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

an actuation member coupled to the handle, wherein movement of the actuation member causes the outer shaft to move relative to the inner shaft and the handle, wherein the outer shaft moves in a proximal direction when the actuation member is moved in a distal direction, and wherein the outer shaft moves in a distal direction when the actuation member is moved in a proximal direction.

20. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

an actuation member coupled to the handle, wherein movement of the actuation member causes the outer shaft to move relative to the inner shaft and the handle, wherein the actuation member must be out of an initial position in order to eject the bronchial isolation device from the housing, and further comprising a safety lock that retains the actuation member in the initial position.

21. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

an extension disposed on the housing, wherein the extension defines a length substantially equal to a largest possible diameter for a bronchial passageway in which the bronchial isolation device can be used.

22. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

an extension disposed on the housing, wherein the extension defines a length substantially equal to a smallest possible diameter for a bronchial passageway in which the bronchial isolation device can be used.

23. An apparatus for deploying a bronchial isolation device in a bronchial passageway in a lung of a patient, comprising:

an outer shaft having a distal end, wherein the outer shaft is configured to be placed through a working channel of a bronchoscope;

a housing coupled to the distal end of the outer shaft and configured to receive the bronchial device;

an inner shaft slidably disposed within the outer shaft;

a handle adapted to move the outer shaft relative to both the inner shaft and the handle while the inner shaft remains fixed relative to the handle so as to eject the bronchial isolation device from the housing; and

a mechanism for adjustably positioning the housing relative to the working channel.