Electrostatic precipitator unit

• US 7,717,984 B1
• Filed: 02/11/2008
• Issued: 05/18/2010
• Est. Priority Date: 02/11/2008
• Status: Active Grant

• Current Assignee: Air Quality Engineering, Inc.
• Original Assignee: Mark Michael Schreiber
• Inventors: Schreiber, Mark Michael
• Primary Examiner(s): Chiesa; Richard L
• Application Number:
  US12/069,382
• Time in Patent Office: 827 Days
• Field of Search: 96/26, 96/29, 96/30, 96 39- 41, 96 84- 88, 96/94
• US Class Current: 96/30
• CPC Class Codes: B03C 2201/04 Ionising electrode being a wire
• CPC Class Codes: B03C 2201/10 Ionising electrode has multiple serrated ends or parts
• CPC Class Codes: B03C 3/08 characterised by presence of stationary flat electrodes arranged with their flat surfaces parallel to the gas stream
• CPC Class Codes: B03C 3/368 by other than static mechanical means, e.g. internal ventilator or recycler
• CPC Class Codes: B03C 3/41 Ionising-electrodes
• CPC Class Codes: B03C 3/86 Electrode-carrying means B03C3/40 takes precedence

Abstract

An electrostatic precipitator unit used for the removal of coolant liquid and particles generated by a machine tool includes an electrostatic precipitator cell. The electrostatic precipitator cell includes power and collector ground fins and an ionizer grid positioned below the fins. The lower edges of the power fins are spaced above the collector ground fins to prevent contact of the liquid on the ground fins with the power fins. An electrical contact assembly for supplying electrical current to the ionizer grid and power fins is electrically isolated from all ground contacts by dielectric standoffs which define an insulating air gap. The likelihood of liquid tracking to ground is therefore eliminated.

Claims

1. An electrostatic precipitator unit for the use with a machine tool for removing liquid coolant and particles generated during operation of the machine tool, comprising

a rectangular shaped cabinet having exterior vertical walls, a bottom wall and a grill defining the upper portion thereof, a fan mechanism mounted interiorly of the cabinet adjacent the grill for producing a vertical stream of air, and an air inlet in the bottom wall thereof through which a vertically directed air entrained stream containing coolant and particles pass, one of the vertical walls of the cabinet having an access door thereon for providing access to the interior of the cabinet,

a rectangular shaped electrostatic precipitator cell positioned in the cabinet and being readily moveable into and out of the cabinet, said cell including a plurality of similar vertically disposed power fins and similar vertically disposed collector ground fins mounted thereon, said power fins and ground fins being arranged in alternating fashion, an ionizer grid including a plurality of spaced apart ionizer wires positioned below the power and ground fins, an electrical contact assembly including a dielectric support member, a pair of electrical contact members mounted on the support member and one contact member being connected to a source of high voltage electric current and the other contact member being connected to source of higher voltage current, means mounting the support member on the cabinet interiorly thereof including dielectric standoff elements spacing the support member from the cabinet and defining an insulating air gap between the support member and any ground medium, and a pair of electric contact elements on the cell each engaged by one of the contact members, one contact element electrically connected to the ionizer grid and the other contact member electrically connected to the power fins.

2. The electrostatic precipitator unit as defined in claim 1 wherein each contact member is formed of a conductive spring material and includes a generally v-shaped portion for engaging the associated contact element on the cell.

3. The electrostatic precipitator unit as defined in claim 2 wherein each contact element on the cell has a substantially flat planar configuration and is frictionally engaged by the v-shaped portion of the associated contact member.

4. The electrostatic precipitator unit as defined in claim 1 wherein the lower edges of the power fins are spaced above the lower edges of the collector ground fins whereby fluid drops agglomerating on the lower edge portions of the collector ground fins cannot contact the lower edge portions of the power fins.

5. The electrostatic precipitator unit as defined in claim 1 and an elongate flexible conductive strip of said cell having a plurality of longitudinally spaced apart fingers extending therefrom, said strip being electrically connected to a contact element on the cell, each finger engaging one of the ionizer wires for supplying high voltage current thereto.

6. The electrostatic precipitator unit as defined in claim 1 wherein said other contact element on the cell includes a flexible portion which frictionally engages the edges of a plurality of power fins for supplying current thereto.

7. The electrostatic precipitator unit as defined in claim 1 wherein the means mounting the support member on the cabinet comprises an inner vertical wall spaced inwardly of the adjacent vertical wall of the cabinet, said inner wall having an opening therein only slightly smaller than the support member whereby the contact member are spaced from the inner cabinet wall.

8. The electrostatic precipitator unit as defined in claim 1 wherein the dielectric standoff elements comprise nylon sleeves.

9. The electrostatic precipitator unit as defined in claim 2 wherein said support member is of generally rectangular configuration having a plurality of openings therein, each contact member mounted adjacent an opening in the support member whereby the v-shaped portion of a contact member projects through an opening in the support member.

10. The electrostatic precipitator unit as defined in claim 1 and an elongate channel shaped bar formed of conductive material mounted on the cell and electrically connected to a contact element, an elongate flexible conductive strip positioned within the channel shaped member and having means for frictionally engaging the channel member for retaining the strip therein, a plurality of longitudinally spaced apart fingers extending from the strip, each finger engaging one of the ionizer wires for supplying high voltage current thereto.

11. An electrostatic precipitator unit for use with a machine tool for removing liquid coolant and particles generated during operation of the machine tool, comprising

a rectangular shaped cabinet having vertical exterior walls and a grill defining the upper portion thereof, a fan mechanism mounted interiorly of the cabinet adjacent the grill for producing a vertical stream of air, an air inlet in the bottom wall thereof through which a vertically directed air entrained stream containing coolant and particles pass, one of the vertical walls of the cabinet having an access door thereon for providing access to the interior of the cabinet,

a rectangular shaped electrostatic precipitator cell positioned within the cabinet and being moveable into and out of the cabinet, said cell including an ionizer grid including a plurality of spaced apart ionizer wires, said ionizer grid being connected to a source of high voltage electric current for ionizing the liquid coolant as the liquid coolant and particles move upward past the ionizer wires, said cell including a plurality of similar vertically disposed power fins and a plurality of similar vertically disposed collector ground fins mounted thereon, and connected to a source of electric current, said power and ground fins being positioned above the ionizer grid such that the ionized liquid coolant and particles collect on the collector ground fins, and the lower edge portions of the power fins being spaced above the lower edge portion of the collector ground fins whereby droplets agglomerating on the lower edge portions of ground fins cannot extend across to contact adjacent power fins.