Vehicular rearview mirror elements and assemblies incorporating these elements

• US 7,719,750 B2
• Filed: 05/27/2008
• Issued: 05/18/2010
• Est. Priority Date: 09/30/2002
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Neuman, George A., Cammenga, David J., Tonar, William L., Poll, David L., Anderson, John S., Stray, Joel A., Ypma, Kenton J., Busscher, Bradley L.
• Primary Examiner(s): Dinh; Jack
• Application Number:
  US12/154,736
• Publication Number:
  US 20080278793A1
• Time in Patent Office: 721 Days
• Field of Search: 359265-275
• US Class Current: 359/267
• CPC Class Codes: B32B 17/06 comprising glass as the main or only constituent of a layer, next to another layer of a specific material
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10321 Laminated safety glass or glazing containing liquid layers
• CPC Class Codes: B32B 17/10513 Electrochromic layer
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor

Abstract

The present invention relates to improved electro-optic rearview mirror elements and assemblies incorporating the same.

Claims

1. A variable reflectance mirror assembly, comprising:

a first substantially transparent substrate having first and second surfaces, the first substrate including a substantially transparent layer of material on at least a portion of the second surface;

a second substrate having third and fourth surfaces, the second substrate including at least one at least partially reflective layer on at least a portion of the third surface;

a first electrical contact electrically connected to said substantially transparent layer of material;

a second electrical contact electrically connected to said at least one at least partially reflective layer;

an electrochromic material positioned between said first substantially transparent substrate and said second substrate, the electrochromic material having a light transmittance that is variable as a function of voltage applied between the first and second electrical contacts; and

an electrical circuit configured to insure that said first electrical contact is maintained as an anode and said second electrical contact is maintained as a cathode.

2. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the first electrical contact and the substantially transparent layer of material, wherein a difference of electrochemical potentials between the two materials is less than 0.45V.

3. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the first electrical contact and the substantially transparent layer of material, wherein a difference of electrochemical potentials between the two materials is less than 0.25 V.

4. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the first electrical contact and the substantially transparent layer of material, wherein a difference of electrochemical potentials between the two materials is less than 0.15V.

5. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the second electrical contact and the at least one at least partially reflective layer, wherein a difference of electrochemical potentials between the two materials is less than 0.45 V.

6. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the second electrical contact and the at least one at least partially reflective layer, wherein a difference of electrochemical potentials between the two materials is less than 0.25 V.

7. The assembly as in claim 1 further including at least two materials interposed and providing an electrical connection between the second electrical contact and the at least one at least partially reflective layer, wherein a difference of electrochemical potentials between the two materials is less than 0.15 V.

8. The assembly as in claim 1 wherein said first electrical contact comprises at least one metal selected from the group consisting of gold, platinum, iridium, rhodium, ruthenium, palladium, silver titanium, nickel, chromium, molybdenum, tungsten, tantalum, stainless steel, Hastalloy C, titanium/aluminum alloys, titanium palladium alloys, titanium ruthenium, Zirconium and alloys thereof.

9. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said first electrical contact and said substantially transparent layer of material has a resistance of less than 1000 Ohms.

10. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said first electrical contact and said substantially transparent layer of material has a resistance of less than 500 Ohms.

11. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said first electrical contact and said substantially transparent layer of material has a resistance of less than 200 Ohms.

12. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said second electrical contact and said at least one at least partially reflective layer has a resistance of less than 1000 Ohms.

13. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said second electrical contact and said at least one at least partially reflective layer has a resistance of less than 500 Ohms.

14. A variable reflectance mirror element as in claim 1 wherein an electrical connection between said second electrical contact and said at least one at least partially reflective layer has a resistance of less than 200 Ohms.