Power factor correction by measurement and removal of overtones

• US 7,719,862 B2
• Filed: 04/06/2007
• Issued: 05/18/2010
• Est. Priority Date: 04/06/2007
• Status: Active Grant

• Current Assignee: Robert S. Wrathall
• Original Assignee: Robert S. Wrathall
• Inventors: Wrathall, Robert S.
• Primary Examiner(s): Han, Jessica
• Assistant Examiner(s): PHAM, EMILY P
• Application Number:
  US11/784,423
• Publication Number:
  US 20080246445A1
• Time in Patent Office: 1,138 Days
• Field of Search: 323/222, 323282-285, 323/207, 323/301, 323/299, 327/330, 327/329, 324/623
• US Class Current: 363/45
• CPC Class Codes: G05F 1/70 Regulating power factor; Regulating reactive current or power
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A power factor correction circuit (42/44) responsive to an input power supply signal at an input supply voltage (V_AC) that varies largely sinusoidally with time at a fundamental supply frequency contains regulator/control circuitry (60, 62, and 64) for measuring and removing overtones (I_LDm or I_FWRm) in the input supply current (I_LD) or in a rectified form (I_FWR) of the input supply current. Each overtone is expressible as the product of an amplitude component (I_m) and a sinusoidal function (I_m sin [(m+1)ω_ACt]) that varies with time at an integer multiple of the fundamental supply frequency. The regulator/control circuitry measures an overtone by determining the overtone'"'"'s amplitude component. After generating an adjustment factor (S_ADJ) largely as the product of that overtone'"'"'s amplitude component and an associated sinusoidal function, the regulator/control circuitry adjusts the input supply current or its rectified form by an amount corresponding to the adjustment factor for each measured overtone.

Claims

1. A circuit responsive to an input power supply signal at an input supply voltage that varies largely sinusoidally with time at a fundamental supply frequency, the input supply signal being at an input supply current susceptible of having at least one overtone of the fundamental supply frequency, the circuit comprising regulator/control circuitry for measuring at least one such overtone individually in the input supply current, or in a rectified form of the input supply current, and for operating on the input supply current or on its rectified form to largely remove each individually measured overtone.

2. A circuit as in claim 1 wherein:

each overtone in the input supply current or in its rectified form is expressible as the product of an amplitude component and a sinusoidal function that varies with time at an integer multiple of the fundamental supply frequency; and

the regulator/control circuitry measures an overtone in the input supply current or in its rectified form by determining that overtone'"'"'s amplitude component.

3. A circuit as in claim 2 wherein the regulator/control circuitry generates an adjustment factor for an overtone in the input supply current or in its rectified form at any time largely as the product of that overtone'"'"'s amplitude component and an associated sinusoidal function at that time.

4. A circuit as in claim 3 wherein the regulator/control circuitry adjusts the input supply current or its rectified form by an amount corresponding to the adjustment factor for each measured overtone.

5. A circuit responsive to an input power supply signal at an input supply voltage that varies largely with time at a supply frequency, the circuit comprising:

rectifier circuitry for largely performing full-wave rectification on the input supply signal to produce a full-wave rectified supply signal at a full-wave rectified voltage and a full-wave rectified current susceptible of having at least one overtone of the fundamental supply frequency;

a regulator for regulating the full-wave rectified voltage to produce a regulated power supply voltage with reduced voltage ripple; and

control circuitry for measuring at least one such overtone individually in the full-wave rectified current and for providing the regulator with a primary control signal that causes at least one such individually measured overtone to be largely removed from the full-wave rectified current such that it largely tracks the full-wave rectified voltage in time-varying waveform.

6. A circuit as in claim 5 wherein the control circuitry produces the primary control signal in response to the full-wave rectified signal or a current-sense signal which largely tracks the full-wave rectified current in time-varying waveform.

7. A circuit as in claim 5 wherein the regulator comprises:

a switch having first and second current-carrying electrodes and a control electrode for receiving the primary control signal to control current flow between the current-carrying electrodes; and

a current-sense conductor through which the full-wave rectified current largely flows and which is coupled to the first current-carrying electrode through a current-sense node that provides a current-sense signal indicative of the full-wave rectified current.

8. A circuit as in claim 7 wherein the control circuitry comprises:

a pulse generator for generating the primary control signal as a sequence of pulses of controlled pulse widths for enabling current to flow through the current-carrying electrodes in response to the occurrence of each pulse and for substantially preventing current from flowing through the current-carrying electrodes in response to termination of each pulse;

a pulse-width adjustor responsive to the current-sense signal for measuring at least one overtone in the full-wave rectified current and for providing the pulse generator with an adjustment control signal that causes the pulse widths of the pulses of the primary control signal to be adjusted so as to largely remove at least one overtone from the full-wave rectified current.

9. A circuit as in claim 8 wherein the pulse generator generates the pulses of the primary control signal at a largely fixed pulse frequency.

10. A circuit as in claim 8 wherein;

each overtone in the full-wave-rectified voltage is expressible as the product of an amplitude component and a sinusoidal function that varies with time at an integer multiple of the fundamental supply frequency; and

the pulse-width adjustor measures an overtone in the full-wave rectified current by determining that overtone'"'"'s amplitude component as present in the current-sense signal.

11. A circuit as in claim 10 wherein the pulse adjustor determines an adjustment factor for an overtone in the full-wave rectified current at any time largely as the product of that overtone'"'"'s amplitude component and approximately the sinusoidal function at that time.

12. A circuit as in claim 11 wherein the pulse-width adjustor generates the adjustment control signal so as to vary with the adjustment factor of each overtone measured in the current-sense signal, whereby the adjustment control signal varies with the sum of multiple ones of the adjustment factors when multiple overtones are measured in the current-sense signal.

13. A circuit as in claim 8 wherein the pulse-width adjustor comprises a transform generator for measuring an overtone in the full-wave-rectified current by transforming the current-sense signal, or a further signal which largely tracks the current-sense signal in time-varying waveform, into the frequency domain to determine that overtone'"'"'s amplitude component.

14. A circuit as in claim 13 wherein the transform generator comprises a Fourier transform generator.

15. A circuit as in claim 14 wherein the Fourier transform generator operates according to a fast Fourier transform algorithm.

16. A circuit as in claim 13 wherein the pulse adjustor determines the adjustment factor for an overtone in the full-wave rectified current at any time largely as the product of that overtone'"'"'s amplitude component and a sinusoidal function at that time.

17. A circuit as in claim 16 wherein the pulse adjustor generates the adjustment control signal so as to vary with the adjustment factor of each overtone measured in the current-sense signal, whereby the adjustment control signal varies with the sum of multiple ones of the adjustment factors when multiple overtones are measured in the current-sense signal.

18. A circuit as in claim 5 wherein the regulator operates in boost or flyback mode.

19. A method of performing power factor correction on an input power supply signal at an input supply voltage that varies largely sinusoidally with time at a fundamental supply frequency, the input supply signal being at an input supply current susceptible of having at least one overtone of the fundamental supply frequency, the method comprising:

measuring at least one such overtone individually in the input supply current; and

operating on the input supply current to largely remove each individually measured overtone.

20. A method as in claim 19 wherein:

each overtone in the input supply current is expressible as the product of an amplitude component and a sinusoidal function that varies with time at an integer multiple of the

the measuring act comprises measuring an overtone in the input supply current by determining that overtone'"'"'s amplitude component.

21. A circuit as in claim 20 wherein the operating act comprises generating an adjustment factor for an overtone in the input supply current at any time largely as the product of that overtone'"'"'s amplitude component and an associated sinusoidal function at that time.

22. A circuit as in claim 21 wherein the operating act further includes adjusting the input supply current by an amount corresponding to the adjustment factor for each measured overtone.

23. A method of performing power factor correction on an input power supply signal at an input supply voltage that varies largely sinusoidally with time at a fundamental supply frequency, the method comprising:

largely performing full-wave rectification on the input supply signal to produce a full-wave rectified signal at a full-wave rectified voltage and a full-wave rectified current susceptible of having at least one overtone of the fundamental supply frequency;

regulating the full-wave rectified signal to produce a regulated power supply signal with reduced voltage ripple;

measuring at least one such overtone individually in the full-wave rectified current; and

providing a primary control signal that causes at least one such individually measured overtone to be largely removed from the full-wave rectified current such that it largely tracks the full-wave rectified voltage in time-varying waveform.

24. A method as in claim 23 wherein the providing act comprises producing the primary control signal in response the full-wave rectified signal or a current-sense signal which largely tracks the full-wave rectified current in time-varying waveform.