Expandable stent with sliding and locking radial elements

• US 7,722,662 B2
• Filed: 10/13/2006
• Issued: 05/25/2010
• Est. Priority Date: 02/17/1998
• Status: Expired due to Fees

• Current Assignee: REVA Medical Inc.
• Original Assignee: REVA Medical Inc.
• Inventors: Koenig, Donald H., Steinke, Thomas A., Zeltinger, Joan
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US11/580,645
• Publication Number:
  US 20070061004A1
• Time in Patent Office: 1,320 Days
• Field of Search: 623/1.15, 623/1.16, 623/1.27, 623/1.3, 623/1.42
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/92 Stents in the form of a rolled-up sheet expanding after insertion into the vessel , e.g. with a spiral shape in cross-section
• CPC Class Codes: A61F 2/93 circumferentially expandable by using ratcheting locks
• CPC Class Codes: A61F 2/94 Stents retaining their form, i.e. not being deformable, after placement in the predetermined place
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91591 Locking connectors, e.g. using male-female connections
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2250/0067 Means for introducing or releasing pharmaceutical products into the body
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61L 2300/416 Anti-neoplastic or anti-proliferative or anti-restenosis or anti-angiogenic agents, e.g. paclitaxel, sirolimus
• CPC Class Codes: A61L 31/16 Biologically active materials, e.g. therapeutic substances A61L31/047 takes precedence
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

The present invention provides a lumen support stent with a clear through-lumen for use in a body lumen. The stent is formed from at least one series of sliding and locking radial elements and at least one ratcheting mechanism comprising an articulating element and a plurality of stops. The ratcheting mechanism permits one-way sliding of the radial elements from a collapsed diameter to an expanded diameter, but inhibits radial recoil from the expanded diameter.

Claims

1. An expandable stent, comprising:

a tubular member having a circumference which is adjustable between at least a first collapsed diameter and at least a second expanded diameter, said tubular member comprising;

at least two slidably engaged radial elements, wherein each radial element defines a portion of the circumference of the tubular member, and comprises a tab, a locking slot which comprises a stop therein and defines a travel path, and an entry slot configured to allow a tab to fit into and slidably engage the locking slot; and

a frame element that surrounds at least one of the radial elements, the frame element interconnecting with another frame element;

wherein the stop is configured to permit one-way sliding of the tab along the travel path, such that said tubular member can expand from the first collapsed diameter to the second expanded diameter with reduced recoil as the slidably engaged radial elements slide apart from one another.

2. The slide-and-lock stent of claim 1, wherein no radial element overlaps with itself in the expanded diameter.

3. The slide-and-lock stent of claim 1, wherein the travel path is aligned substantially with the circumference.

4. The slide-and-lock stent of claim 1, wherein the locking slot further comprises a plurality of stops which are disposed along both proximal and distal sides of the slot.

5. The slide-and-lock stent of claim 4, wherein the plurality of stops are substantially evenly distributed on the proximal and distal sides of the slot.

6. The slide-and-lock stent of claim 5, wherein the stops on the proximal side are circumferentially offset from the stops on the distal side, such that the travel path defines a zig-zag pattern.

7. The slide-and-lock stent of claim 1, wherein the frame element further comprises a linkage element for connecting to a longitudinally adjacent radial element.

8. The slide-and-lock stent of claim 1, wherein the radial elements further comprise at least one elongated rib.

9. The slide-and-lock stent of claim 8, wherein the locking slot is disposed along a portion of the elongated rib.

10. The slide-and-lock stent of claim 1, wherein the radial elements further comprise end portions.

11. The slide-and-lock stent of claim 1, wherein the stent has not been welded.

12. The slide-and-lock stent of claim 1, wherein the stent further comprises a bioactive agent.

13. The slide-and-lock stent of claim 12, wherein the bioactive agent is selected from the group consisting of antiplatelet agents, antithrombin agents, antiproliferative agents and anti-inflammatory agents.

14. The slide-and-lock stent of claim 1, wherein the frame element surrounds a one-rib radial element.

15. An expandable stent, comprising:

a tubular member having a longitudinal length along a longitudinal axis and a circumference adjustable between at least a first collapsed diameter and at least a second expanded diameter, the tubular member comprising;

at least two first radial elements being longitudinally and circumferentially offset from each other; and

at least two second radial elements being longitudinally and circumferentially offset from each other, the second radial elements being slidably engaged with respective first radial elements to collectively define at least a portion of the circumference of the tubular member;

wherein the second radial elements are coupled to each other via a linkage element to form a longitudinal support for maintaining patency of a lumen, the longitudinal support extending in a generally helical direction about the tubular member;

wherein the second radial elements each comprise a frame element surrounding the second radial element.

16. The expandable stent of claim 15, wherein the linkage element is interconnected with the frame elements of longitudinally offset second radial elements.

17. The expandable stent of claim 16, wherein each second radial element comprises a pair of fibs surrounded by the frame element.

18. The expandable stent of claim 15, wherein the stent comprises three or more second radial elements being interconnected via linkage elements that form the longitudinal support for maintaining patency of the lumen.

19. The expandable stent of claim 18, wherein each radial element comprises a tab, a locking slot which comprises a stop therein and defines a travel path, and an entry slot configured to allow a tab to fit into and slidably engage the locking slot.

20. The expandable stent of claim 19, further comprising a bioactive agent.

21. The expandable stent of claim 15, wherein the frame element of a given second radial element is coupled to a frame element of another given second radial element by weaving.

22. An expandable stent, comprising:

a tubular member having a circumference which is adjustable between at least a first collapsed diameter and at least a second expanded diameter, said tubular member comprising at least two slidably engaged radial elements, wherein each radial element defines a portion of the circumference of the tubular member, each radial element comprising;

a tab having a head portion and a neck portion, the tab being wider at the head portion than at the neck portion thereof;

a locking slot formed in the radial element, the locking slot comprising a stop and defining a travel path; and

an entry slot configured to allow a head portion of a tab to pass therethrough such that a neck portion of the tab can slidably engage the locking slot as the tab moves relative to the locking slot; and

a frame element that surrounds at least one of the radial elements, the frame element interconnecting with another frame element;

wherein the tubular member can expand from the first collapsed diameter to the second expanded diameter with reduced recoil as the slidably engaged radial elements slide apart from one another.

23. The expandable stent of claim 22, wherein the locking slot further comprises a plurality of stops which are disposed along both proximal and distal sides of the slot.

24. The slide-and-lock stent of claim 23, wherein the plurality of stops are substantially evenly distributed on the proximal and distal sides of the slot.

25. The expandable stent of claim 22, wherein the entry slot is formed at an end of the locking slot.

26. The expandable stent of claim 22, wherein the radial elements are formed from a sheet of material.

27. The slide-and-lock stent of claim 22, wherein the travel path is aligned substantially with the circumference.

28. The slide-and-lock stent of claim 22, wherein the frame element further comprises a linkage element for connecting to a longitudinally adjacent radial element.

29. The slide-and-lock stent of claim 28, wherein the locking slot is disposed along a portion of the elongated rib.

30. The slide-and-lock stent of claim 22, wherein the radial elements further comprise at least one elongated rib.