Linearly expanding spine cage for enhanced spinal fusion

• US 7,722,674 B1
• Filed: 08/12/2005
• Issued: 05/25/2010
• Est. Priority Date: 08/12/2005
• Status: Expired due to Fees

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Coalign Innovations Inc. (Stryker Corporation)
• Inventors: Grotz, R. Thomas
• Primary Examiner(s): Philogene; Pedro
• Application Number:
  US11/202,725
• Time in Patent Office: 1,747 Days
• Field of Search: 623 1711- 1716, 606/90
• US Class Current: 623/17.11
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/30153 rectangular
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/30975 made of two halves
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0019 rectangular
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: A61F 2310/00976 Coating or prosthesis-covering structure made of proteins or of polypeptides, e.g. of bone morphogenic proteins BMP or of transforming growth factors TGF

Abstract

A linearly expanding spine cage has a minimized diameter in its unexpanded state that is equal to the diameter of an insertion groove cut into adjacent vertebral bodies. The cage conformably engages between the endplates of adjacent vertebrae to effectively distract the disc space, widen neuroforamina, stabilize the motion segments and eliminate pathologic spine motion. Angular deformities can be corrected, and natural curvatures maintained. The cage enhances spinal arthrodesis by creating a rigid spine segment. Expanding linearly (vertically, along the vertical axis of the adjacent spine) rather than uniformly, the cage height increases and holds the vertebrae with fixation forces greater than adjacent bone and soft tissue failure forces. Stability is thus achieved immediately, enabling patient function by eliminating painful motion. The cage width remains stable, so as to decrease impingement upon a second cage, or upon soft tissue structures in the immediate vicinity, including neural or vascular elements.

Claims

1. A spinal implant system comprising a pair of linearly, expanding spine cages (LEC) for insertion through cannulas along axes of insertion in a pair of radial grooves cut in the bone of adjacent first and second vertebral bodies and for providing immediate fixation and stabilization thereof, each of the expanding spine cages comprising;

a first half cylindrical shell having a radial surface for conformable engagement in the groove cut in the first vertebral body and having an angled surface on each side thereof,

a second half cylindrical shell, complementary with respect to the first half cylindrical shell, having a radial surface for conformable engagement in the groove cut in the second vertebral body and having an angled surface on each side thereof, the first and second cylindrical shells being joined in an unexpanded state along a longitudinal axis in common with the axis of insertion, such that the half cylindrical shells define a cylinder with an interior space for holding a quantity of bone growth enhancing agents and the angled surfaces on the first and second half cylindrical shells forming an angled slot,

expansion alignment structures at each of the matching ends of the first and second half cylindrical shells to maintain alignment during expansion, and

the radius of the cylinder in its unexpanded state is less than the radius of the cannula and substantially equal to the radial groove cut in the vertebral bodies; and

expansion means for expanding the first and second cylindrical shells linearly and orthogonally to the axis of insertion while maintaining constant fixation between the radial surfaces and conformably engaged vertebral bodies, the expansion means comprising expansion wedges which slidably fit into the angled slots formed by the angled surfaces of the first and second cylindrical shells.

2. The spinal implant system of claim 1 wherein the first and second radial surfaces of each spine cage further comprise multiple rows of corrugations or bone engaging ridges extending in parallel long the longitudinal axis of each LEC half to provide maximized surface area for bone engagement and fixation.

3. The spinal implant system of claim 1 wherein the first and second radial surfaces of each spine cage further comprise a multiplicity of radially extending pointed surface projections that provide a maximized surface area for bone engagement and fixation.

4. The spinal implant system of claim 1 wherein the first and second radial surfaces of each spine cage are provided with a plurality of slots or through holes for maximized feed through of bone growth enhancing agents contained in the interior of each of the LEC to facilitate bone ingrowth through the slots for enhanced bone fixation, such that fixation forces are greater than adjacent bone and soft tissue failure forces.

5. The spinal implant system of claim 1 wherein the expansion means for each spine cage further comprises a U shaped expansion wedge comprising first and second angled sides joined by a base, the angled sides adapted for advancement between the two halves of each of the LEC upon application of force to the base, such that advancement each of the wedges expands the LEC halves linearly in accordance with the angle imparted by the wedge, while bone engaging surfaces remain fixed.

6. The spinal implant system of claim 5 wherein height and angle of expansion of each of the LEC'"'"'s are predetermined by selecting an expansion wedge having sides of a desired height and angle to provide a complete range of spinal correction.

7. The spinal implant system of claim 5 wherein the first and second angled sides of the wedge correspond at least in part to the angled surfaces on the first and second half cylindrical shells forming the angled slot which receives the wedge.

8. The spinal implant system of claim 1 wherein height and angle of expansion of each of the LEG'"'"'s are determined during expansion by selecting an amount the expansion wedges fits into the angled slots.

9. A spine cage linearly expandable between adjacent vertebral segments in a vertical direction, the spine cage characterized in its non-expanded state by a minimized longitudinal radius substantially equal to the radius of a cutting head for minimally invasive insertion in a radial groove cut by the cutting head in first and second adjacent vertebral segments comprising:

a first half cylinder comprising a radial surface including a plurality of corrugations or rows of bone engaging projections for increasing surface area and enhancing fixation with the corresponding radial cut in the first vertebral segment, and having a pair of sidewalls extending tangentially from each side of the radial surface, with a portion of each sidewall defining a first angled surface; and

a second half cylinder comprising a radial surface including a plurality of corrugations or rows of bone engaging projections for increasing surface area and enhancing fixation with the corresponding radial cut in the second vertebral segment and having a pair of sidewalls extending tangentially from each side of the radial surface, defining a second angled surface, such that the first and second angled surfaces form an angled slot on each side of the cage;

expansion alignment structures at matching ends of the first and second half cylindrical shells to maintain alignment during expansion, and

an expansion means comprising first and second angled wedges joined by a base, the wedges being adapted for slidable advancement into the slot, such that upon application of force to the base, the wedges move forward in the slot, expanding the first and second halves in a desired linear direction according to the angle and height of each wedge, while facilitating locking engagement between the radial surfaces and adjacent vertebral segments by force from expansion of each radial surface with a corresponding vertebral body.

10. A linearly expanding spine cage as in claim 9, wherein bone engaging surfaces of the spine cage are provided with a coating selected from the group consisting of hydroxyapatite, bone morphogenic protein and enzyme substances that have the propensity to enable bone osteo-inductive and osteo-conductive effects for an improved healing response.

11. A linearly expanding spine cage (LEC) for insertion adjacent first and second vertebral bodies and for providing immediate fixation and stabilization thereof comprising;

a first half cylindrical shell having a radial surface for engagement of the first vertebral body and having an angled surface on each side thereof,

a second half cylindrical shell, complementary with respect to the first half cylindrical shell, having a radial surface for engagement of the second vertebral body and having an angled surface on each side thereof, the first and second cylindrical shells being joined in an unexpanded state along a longitudinal axis, such that the half cylindrical shells define a cylinder with an interior space for holding a quantity of bone growth enhancing agents and the angled surfaces on the first and second half cylindrical shells forming angled slots,

expansion alignment structures at the matching ends of the first and second cylindrical shells to maintain alignment during expansion, and

expansion means for expanding the first and second cylindrical shells linearly and orthogonally to the longitudinal axis while maintaining constant fixation between the radial surfaces and engaged vertebral bodies, the expansion means comprising expansion wedges which slidably fit longitudinally axis into the angled slots wherein an amount of fit between the expansion wedges and the first and second cylindrical shells is variable and user selectable such that the amount of linear expansion is user selectable.

12. The linearly expanding spine cage of claim 11 wherein the amount of fit is configured to provide a linear expansion of the LEC between 0 and about 10 mm.

13. The linearly expanding spine cage of claim 11 wherein the expansion wedges have angled sides of between 0.5 and 12 degrees.

14. The linearly expanding spine cage of claim 11 wherein the expansion is only substantially orthogonal such that the tops of the radial surfaces for engagement of the first and second vertebral body are parallel in the unexpanded state but angled in the expanded state.