Method and apparatus for the treatment of plantar ulcers and foot deformities

• US 7,727,173 B2
• Filed: 06/24/2005
• Issued: 06/01/2010
• Est. Priority Date: 05/17/2002
• Status: Expired due to Fees

• Current Assignee: John E. Rooney
• Original Assignee: John E. Rooney
• Inventors: Rooney, John E.
• Primary Examiner(s): Brown; Michael A.
• Application Number:
  US11/166,876
• Publication Number:
  US 20050240133A1
• Time in Patent Office: 1,803 Days
• Field of Search: 602 5- 8, 602 27- 29, 602/23, 128/882
• US Class Current: 602/23
• CPC Class Codes: A61F 5/0111 for the feet or ankles

Abstract

A custom-made ankle/foot orthosis for the treatment of patients having plantar ulcers and foot deformities is disclosed, which comprises a rigid L-shaped support member and a rigid anterior support shell hingedly articulated to the L-shaped support member. The plantar portion of the L-shaped member further comprises at least one ulcer-protecting hollow spatially located for fitted placement in inferior adjacency to a user'"'"'s plantar ulcer, thus allowing the user to transfer the user'"'"'s weight away from the plantar ulcer and facilitating plantar ulcer treatment. The anterior support shell is designed for lateral hinged attachment to the L-shaped member to take advantage of medial tibial flare structure for enhancing the weight-bearing properties of the disclosed orthosis. Leg securement structure attaches the anterior support shell to the L-shaped member in fixed, weight-bearing relation about the proximal, anterior portion of the user'"'"'s lower leg.

Claims

1. A method for manufacturing a custom-made orthosis for the treatment of plantar ulcers and foot deformities, comprising the steps of:

taking a cast of the user'"'"'s foot, to provide a replica or positive model of the user'"'"'s foot;

using the positive model to mold an orthosis including a substantially horizontal foot support structure sized and shaped to support a user'"'"'s foot;

grinding out an ulcer-protecting or foot deformity-protecting hollow, non-apertured portion in the shoe insole to accommodate a corresponding hollow in the orthosis, the hollow, non-apertured portion existing prior to any deformation caused by pressure exerted by the foot on the hollow portion, the hollow being located to correspond to a location of a plantar ulcer or other foot deformity on the user'"'"'s foot, so that wearing the orthosis will reduce pressure on the plantar ulcer or other foot deformity when the user is standing or walking; and

fitting the orthosis to a modified shoe.

2. The method of claim 1, wherein the step of taking a cast includes the step of taking a cast of the user'"'"'s lower leg and foot, to provide a replice or positive model of the user'"'"'s lower leg and foot, and wherein the step of using the positive model to mold includes molding a substantially L-shaped support member comprising the orthosis which includes:

a substantially vertical lower leg support structure sized and shaped to receive a portion of the user'"'"'s lower leg, and the substantially horizontal foot support structure sized and shaped to support the user'"'"'s foot.

3. The method of claim 2, wherein the substantially vertical lower leg support structure comprises a substantially vertical, posterior support shell portion, and an anterior support shell portion connected to posterior support shell portion, and further comprising the step of securing an anterior support shell portion covering a portion of the user'"'"'s lower leg to the vertical lower leg support structure.

4. The method of claim 2, wherein the lower leg support structure and the foot support structure are constructed using a lamination process, and constructed from a polyester and/or acrylic resin.

5. The method of claim 2, wherein the lower leg support structure and the foot support structure are constructed using a modified shoe and a leather calf structure held in place by metal uprights to provide solid or adjustable ankle joints.

6. The method of claim 2, wherein the lower leg support structure further comprises select ankle support means, the select ankle support means being selected from the group consisting of ankle movement-enabling means and ankle movement-restricting means.

7. The method of claim 1, wherein the substantially horizontal foot support structure includes a plantar support platform portion, and further comprising the step of attaching heel or sole wedges, laterally or medially or both, in distal adjacency to an inferior surface of the plantar support platform portion.

8. The method of claim 1, further comprising the step of forming a check socket from the positive model, the check socket constituting a preliminary form for the substantially horizontal foot support structure.

9. The method of claim 8, wherein the check socket is formed of clear plastic, providing a visual opportunity to make a detailed inspection of the plantar portion of the user'"'"'s foot, and to note problematic portions of the check socket in relation to the positive model.