Method for the monitoring and control of a process

• US 7,729,566 B2
• Filed: 07/24/2007
• Issued: 06/01/2010
• Est. Priority Date: 03/31/2003
• Status: Active Grant

• Current Assignee: Onpoint Technologies, LLC
• Original Assignee: Zolo Technologies, Inc. (KOCH Industries Incorporated)
• Inventors: Masterson, Bernard Patrick, Sappey, Andrew D., Howell, James, Hofvander, Henrik
• Primary Examiner(s): KIM, ELLEN E
• Application Number:
  US11/782,475
• Publication Number:
  US 20080074645A1
• Time in Patent Office: 1,043 Days
• Field of Search: 385/13, 385/37, 356/51, 356/73
• US Class Current: 385/13
• CPC Class Codes: G01J 2003/104 Monochromatic plural sources
• CPC Class Codes: G01J 2003/423 Spectral arrangements using lasers, e.g. tunable
• CPC Class Codes: G01J 3/02 Details
• CPC Class Codes: G01J 3/0202 Mechanical elements; Supports for optical elements
• CPC Class Codes: G01J 3/0208 using focussing or collimating elements, e.g. lenses or mirrors; performing aberration correction
• CPC Class Codes: G01J 3/0218 using optical fibers
• CPC Class Codes: G01J 3/0237 Adjustable, e.g. focussing
• CPC Class Codes: G01J 3/024 using means for illuminating a slit efficiently (e.g. entrance slit of a spectrometer or entrance face of fiber)
• CPC Class Codes: G01J 3/0289 Field-of-view determination; Aiming or pointing of a spectrometer; Adjusting alignment; Encoding angular position; Size of measurement area; Position tracking
• CPC Class Codes: G01J 3/0297 Constructional arrangements for removing other types of optical noise or for performing calibration
• CPC Class Codes: G01J 3/108 for measurement in the infrared range
• CPC Class Codes: G01J 3/1809 Echelle gratings
• CPC Class Codes: G01J 3/36 Investigating two or more bands of a spectrum by separate detectors
• CPC Class Codes: G01J 5/601 using spectral scanning
• CPC Class Codes: G01N 2021/399 Diode laser
• CPC Class Codes: G01N 21/359 using near infrared light
• CPC Class Codes: G01N 21/39 using tunable lasers
• CPC Class Codes: G02B 6/14 Mode converters

Abstract

A method of sensing a process utilizing a sensing apparatus consisting of more than one diode laser having select lasing frequencies, a multiplexer optically coupled to the outputs of the diode lasers with the multiplexer being further optically coupled to a pitch side optical fiber. Multiplexed laser light is transmitted through the pitch side optical fiber to a pitch optic operatively associated with a process chamber which may be a combustion chamber or the boiler of a coal or gas fired power plant. The pitch optic is oriented to project multiplexed laser output through the process chamber. Also operatively oriented with the process chamber is a catch optic in optical communication with the pitch optic to receive the multiplexed laser output projected through the process chamber. The catch optic is optically coupled to an optical fiber which transmits the multiplexed laser output to a demultiplexer. The demultiplexer demultiplexes the laser light and optically couples the select lasing frequencies of light to a detector with the detector being sensitive to one of the select lasing frequencies.

Claims

1. A method of sensing a process comprising:

providing laser light at multiple select lasing frequencies;

simultaneously multiplexing the select lasing frequencies of laser light;

transmitting the multiplexed laser light in a pitch side optical fiber to a pitch optic;

projecting the multiplexed laser light from the pitch optic through a process;

receiving the multiplexed laser light in a catch side optic;

transmitting the multiplexed laser light from the catch optic through a catch side optical fiber to a demultiplexer;

demultiplexing the multiplexed laser light;

transmitting a frequency of demultiplexed laser light to a detector; and

determining a combustion parameter from an output of the detector.

2. The method of sensing a process of claim 1 further comprising controlling the combustion process in accordance with the determined combustion parameter.

3. The method of sensing a process of claim of claim 1 further comprising:

optically coupling each of the more than one of the diode lasers to the multiplexer with an input optical fiber; and

optically coupling the output of the demultiplexer to the detector with an output optical fiber.

4. The method of sensing a process of claim 1 wherein the pitch side optical fiber is a single mode fiber.

5. The method of sensing a process of claim of claim 1 wherein the catch side optical fiber is a multimode fiber.

6. The method of sensing a process of claim of claim 1 further comprising:

routing the multiplexed laser light to more than one pitch optic with a pitch side optical routing device; and

routing the multiplexed laser light to from more than one catch optic with a catch side optical routing device.

7. The method of sensing a process of claim 1 wherein one of the multiplexer and demultiplexer comprises an echelle grating.

8. The method of sensing a process of claim 7 wherein one of the multiplexer and demultiplexer further comprises:

a multiplex optical waveguide propagating a plurality of optical channels of distinct wavelengths multiplexed as a single optical signal;

a collimating/focusing optic optically coupled to the multiplex optical waveguide at a select focal length; and

an echelle grating optically coupled to the collimating/focusing optic, the echelle grating comprising a groove spacing and a blaze angle providing for the simultaneous de/multiplexing of a plurality of ranges of wavelengths with each of the ranges of wavelengths being centered around a plurality of central wavelengths and with each of the central wavelengths corresponding to a select order of echelle grating operation.

9. The method of sensing a process of claim 8 wherein the plurality of optical channels of distinct wavelengths range from wavelengths equal to or greater than 670 nm to wavelengths equal to or less than 5200 nm.

10. The method of sensing a process of claim 8 wherein the select order of echelle grating operation is from 2^nd order to 14^th order.

11. The method of sensing a process of claim 8 wherein the groove spacing of the echelle grating is approximately 171.4 lines/mm and the blaze angle of the echelle grating is approximately 52.75 degrees.

12. The method of sensing a process of claim 1 further comprising:

optically coupling the multiplexer to fewer than all of the diode lasers; and

optically coupling multiplexed laser light from the pitch side optical fiber and un-multiplexed laser light from an un-multiplexed input optical fiber to the pitch optic with an optical coupler.

13. The method of sensing a process of claim 12 wherein the optical coupler optically communicates with the pitch optic through a select length of a transmitting optical fiber, and the length of the transmitting optical fiber is selected to maintain mode noise below a select level.

14. The method of sensing a process of claim 12 wherein a wavelength of the multiplexed laser light ranges from 1240 nm to 5200 nm and a wavelength of the un-multiplexed laser light is less than 1240 nm.

15. The method of sensing a process of claim 12 wherein the optical coupler optically communicates with the pitch optic through a select length of a transmitting optical fiber, the length of the transmitting optical fiber being selected such that the un-multiplexed laser light does not become multi-modal during transmission through the transmitting optical fiber.

16. The method of sensing a process of claim 15 wherein the un-multiplexed input optical fiber is an SM 750 fiber and the pitch side optical fiber and the transmission optical fiber are SMF 28 optical fibers.

17. The method of sensing a process of claim 16 wherein the length of the transmission optical fiber is equal to or less than three meters.

18. The method of sensing a process of claim 1 further comprising mechanically manipulating a section of the catch side multimode optical fiber to minimize catch side mode noise.

19. The method of sensing a process of claim 1 further comprising actively aligning one of the pitch and the catch optic with respect to a direction of the projection of the multiplexed laser output to increase a quantity of laser light coupled to the catch side optical fiber.