Methods for detecting oil deterioration and oil level

• US 7,729,870 B2
• Filed: 09/05/2007
• Issued: 06/01/2010
• Est. Priority Date: 09/05/2007
• Status: Expired due to Fees

• Current Assignee: Yizhong Sun
• Original Assignee: Yizhong Sun
• Inventors: Sun, Yizhong
• Primary Examiner(s): Le; John H
• Application Number:
  US11/899,320
• Publication Number:
  US 20090063060A1
• Time in Patent Office: 1,000 Days
• Field of Search: 702 50- 52, 702/55, 702/57, 702/64, 702/100, 702/130, 701/30, 324/441, 324/698, 340/438, 340/439, 340/450.3, 340/603, 184/103.2, 73/530.5, 73/614.3
• US Class Current: 702/52
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: G01N 33/2847 Water in oil basic sediment and water G01N33/2823; oil in water G01N33/1833

Abstract

Methods for detecting oil conditions including a top level of an oil in an oil system which is reduced to a top level of a predetermined threshold amount of the oil, a normal oil deterioration which occurs in the absence of water having a confirmed actual remaining usage of the oil, and an abnormal oil deterioration which occurs in the presence of water. The methods include a first preferred embodiment which applies reference and sensing capacitors to obtain a measured temperature compensated electrical property of the oil. From which a quantitatively measured remaining usage is obtained so as to a predicted one for the oil. Therefore, the respective top oil level, or the normal or the abnormal oil deterioration can be concluded according to the measured remaining usage which is respectively larger than, or similar to, or less than the predicted one for the oil. A second preferred embodiment only includes the sensing capacitor for obtaining the measured temperature compensated electrical property of the oil. Variations to the embodiments lead to application of at least two sensing capacitors to monitor an uneven distribution of the oil deterioration or a full range of the level of the oil in the entire oil system.

Claims

1. A method for detecting oil deterioration and oil level, comprising the steps of:

a. providing an oil which does not contain water, said oil is disposed in an oil system of a machine;

b. providing a reference oil being free of water, said reference oil is disposed in a sealed container which is located in a common temperature environment with said oil;

c. providing a measurement sensor which includes a first capacitor;

d. providing a reference sensor which includes a second capacitor, said second capacitor is immersed in said reference oil;

e. positioning said measurement sensor wherein said first capacitor is immersed in said oil;

f. using a measuring device for measuring an electrical property of said first capacitor and an electrical property of said second capacitor from a first measurement, wherein said electrical property is one of;

an impedance of said first capacitor and an impedance of said second capacitor;

a current passing through said first capacitor and a current passing through said second capacitor;

a voltage developed across said first capacitor and a voltage developed across said second capacitor;

g. combining said electrical property of said first capacitor with said electrical property of said second capacitor to obtain a first measured temperature compensated electrical property of said first capacitor, which represents a first measured property EP_T,i(M) of said oil;

h. following the steps (a) to (g) establishing a predicted temperature compensated electrical property profile for said oil, which represents a normal oil deterioration for said oil, said predicted temperature compensated electrical property profile includes a property (EP_T,N), which is equal to a measured property EP_T(M) of said oil if it is unused or new and dry, and another property (EP_T,S), which is equal to a measured property EP_T(M) of said oil if it is spent and dry;

i. establishing a full range of usages of said oil as Δ

U_F=(U_S−

U_N) according to change of said properties (EP_T,N−

EP_T,S), wherein a symbol U represents an actual usage of said oil which is an independent variable to a temperature compensated electrical property EP_T;

said U_N is an actual usage of said oil which is unused or new and dry and said U_S is an actual usage of said oil which is spent and dry;

j. defining a first measured normalized remaining usage ratio R_M,i of said oil having said first measured property EP_T,i(M) as;

R_M,i=[EP_T,i(M)−

EP_T,S]/[EP_T,N−

EP_T,S], said R_M,i ranges from one for said oil which is new or unused and dry to zero for said oil which is spent and dry, wherein said first measured property EP_T,i(M) correlates to a first actual usage U_i of said oil and defines a first measured remaining usage of said oil as (R_M,i Δ

U_F);

k. from said predicted temperature compensated electrical property profile, determining a first predicted property EP_T,i(P) according to said first actual usage as compared with said first measured property EP_T,i(M), from which establishing a first predicated remaining usage ratio as R_P,i=[EP_T,i(P)−

EP_T,S]/[EP_T,N−

EP_T,S] and a first predicted remaining usage (R_P,iΔ

U_F) of said oil;

l. repeating steps (f) and (g) from a second measurement to obtain a second measured temperature compensated electrical property of said first capacitor which represents a second measured temperature compensated electrical property of said oil according to said first actual usage of said oil, from which obtaining a second measured remaining usage ratio and second measured remaining usage;

m. determining a normal deterioration of said oil which occurs in the absence of water if said second measured remaining usage is similar to said first predicated remaining usage (R_P,i Δ

U_F), and confirming said second measured remaining usage which represents an actual remaining usage of said oil;

n. determining an abnormal deterioration of said oil which occurs in the presence of water if said second measured remaining usage is less than said first predicted remaining usage (R_P,iΔ

U_F); and

o. determining a top level of said oil which is reduced to a top level of a predetermined threshold amount of said oil if said second measured remaining usage is larger than said first predicted remaining usage (R_P,iΔ

U_F).

2. The method in accordance with claim 1, wherein said reference oil is selected from the group consisting of said unused oil, a partially spent oil, and said spent oil, and said reference oil has a similar thermal property as compared with a thermal property of said oil, is a lubricating oil and said machine is an internal combustion engine.

3. The method in accordance with claim 1 in step “

d”

, wherein said first capacitor and second capacitor have structural relationships which make said first and second capacitors exhibit a same change of the respective electrical properties as a function of oil temperature change when said first capacitor and said second capacitor are immersed in a same oil.

4. The method in accordance with claim 1 in step “

f”

, further comprising;

said electrical property is a resistance of said first capacitor and a resistance of said second capacitor, or a capacitive reactance of said first capacitor and a capacitive reactance of said second capacitor.

5. The method in accordance with claim 1 in step “

i”

, wherein said actual usage is a number of used times or traveled miles.

6. The method in accordance with claim 1, further comprising:

observing a likely presence of water in said oil if said second measured temperature compensated electrical property occurring any of the following;

said second measured temperature compensated electrical property exhibits a sudden change, wherein said sudden change indicates extra deterioration of said oil than deterioration predicted by said first predicted property EP_T,i(P); and

said second measured temperature compensated electrical property having a value which differs from a value of said first predicted property EP_T,i(P), wherein said difference indicates extra deterioration of said oil than deterioration predicted by said first predicted property.

7. The method in accordance with claim 1, further comprising:

disposing an oil in a cold internal combustion engine, starting said engine, and observing a likely presence of a condensed water in said oil if a measured temperature compensated electrical property exhibits an initial anomaly, wherein said initial anomaly indicates extra deterioration of said oil.

8. The method in accordance with claim 1 further comprising the following steps:

p. determining a second measured actual remaining usage of said oil as Δ

U_M=(U_S−

U_M), wherein said U_M is corresponding with said second measured temperature compensated electrical property;

q. defining a first predicted actual remaining usage of said oil as Δ

U_P=U_S−

U_P, wherein said U_P is corresponding with said first predicted property EP_T,i(P);

r. determining a normal deterioration of said oil which occurs in the absence of water if said second measured actual remaining usage Δ

U_M is similar to said first predicted actual remaining usage Δ

U_P, and confirming said second measured actual remaining usage;

s. determining an abnormal deterioration of said oil which occurs in the presence of water if said second measured actual remaining usage Δ

U_M is less than said first predicted actual remaining usage Δ

U_P; and

t. determining a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured actual remaining usage Δ

U_M is larger than said first predicted actual remaining usage Δ

U_P.

9. The method in accordance with claim 1 in step “

j”

, further comprising a first measured deterioration degree D_M,i for said oil having said first measured property EP_T,i(P) as;

D_M,i=[EP_T,N−

EP_T,i(M)]/[EP_T,N−

EP_T,S], wherein D_M,i is normalized ranging from zero for said oil which is unused or new and dry to one for said oil which is spent and dry.

10. The method in accordance with claim 1 in step “

e”

, further comprising;

positioning said measurement sensor in said oil system wherein said first capacitor is positioned to align with said top level of said predetermined threshold amount of said oil of said oil system.

11. The method in accordance with claim 1, further comprising:

predicting top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured temperature compensated electrical property differs from said first predicted property E_T,i(P) wherein said difference indicates less deterioration of said oil than deterioration predicted by said first predicted property.

12. The method in accordance with claim 1, further comprising at least two said measurement sensors that include first and second of the respective at lease two measurement sensors, wherein each of which comprises a first capacitor that is immersed in said oil, said first and second of the respective at least two measurement sensors are positioned at the respective locations of said oil system of said machine, said first and second of the respective at least two measurement sensors are used which provide information regarding an even or uneven distribution of deterioration of said oil in said oil system.

13. The method in accordance with claim 12, wherein said first of said at least two measurement sensors is positioned in said oil system, its said first capacitor is positioned to align with a level adjacent but below an initial top level of said oil when a full amount of said oil is just newly disposed in said oil system, said second of said at least two measurement sensors is positioned in said oil system wherein its said first capacitor is positioned to align with said top level of said predetermined threshold amount of said oil, said first and second of the respective at least two measurement sensors are used which provide information on change of an oil level starting from a level of said full amount of said oil to said top level of said predetermined threshold amount of said oil.

14. The method in accordance with claim 1, further comprising:

a. from a second measurement to obtain a second measured temperature compensated electrical property of said first capacitor which represents a second measured temperature compensated electrical property of said oil according to a second actual usage of said oil, from which obtaining a second measured remaining usage ratio and second measured remaining usage of said oil according to said second actual usage of said oil;

from said predicted temperature compensated electrical property file obtaining a second predicted temperature compensated electrical property of said oil according to said second actual usage of said oil, from which obtaining a second predicted remaining usage ratio and second predicted remaining usage of said oil;

b. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured remaining usage of said oil is larger than said second predicted remaining usage of said oil;

c. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured actual remaining usage of said oil is larger than said second predicted actual remaining usage of said oil;

d. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured temperature compensated electrical property differs from said second predicted temperature compensated electrical property wherein said difference indicates less deterioration of oil than deterioration predicted by said second predicted temperature compensated electrical property;

e. predicting a likely presence of water in said oil if said first and second measured temperature compensated electrical properties of said oil have a rate of change of deterioration of said oil which differs from a rate of change of deterioration predicted by said first and second predicted temperature compensated electrical properties of said oil, wherein said difference indicates extra deterioration of said oil than deterioration predicted by said first and second predicted temperature compensated electrical properties; and

f. predicting a likely presence of water in said oil if said second measured temperature compensated electrical property of said oil having a value which exceeds a predetermined extreme value of said predicted temperature compensated electrical property profile, wherein said predetermined extreme value is exceeded at a usage of time which is earlier than a usage of time predicted by said predicted temperature compensated electrical property profile.

15. A method for detecting oil deterioration and oil level, comprising the steps of

a. providing an oil which does not contain water, said oil is disposed in an oil system of a machine;

b. providing a sensor which includes a capacitor;

c. positioning said sensor wherein said capacitor is immersed in said oil;

d. using a measuring device for measuring a first temperature compensated electrical property of said capacitor from a first measurement, which represents a first measured property EP_T,i(M) of said oil, wherein said first temperature compensated electrical property of said capacitor is one of;

an impedance of said capacitor;

a current passing through said capacitor;

a voltage developed across said capacitor;

e. establishing a predicted temperature compensated electrical property profile for said oil, which resents a normal oil deterioration for said oil, said predicted temperature compensated electrical property profile includes a property (EP_T,N), which is equal to a measured property EP_T(M) of said oil if it is unused or new and dry, and another property (EP_T,S), which is equal to a measured property EP_T(M) of said oil if it is spent and dry;

f. establishing a full range of usages of said oil as Δ

U_F=(U_S−

U_N) according to change of said properties (EP_T,N−

EP_T,S), wherein a symbol U represents an actual usage of said oil which is an independent variable to a temperature compensated electrical property EP_T;

said U_N is an actual usage of said oil which is unused or new and dry and said U_S is an actual usage of said oil which is spent and dry;

g. defining a first measured normalized remaining usage ratio R_M,i of said oil having said first measured property EP_T,i(M) as;

R_M,i=[EP_T,i(M)−

EP_T,S]/[EP_T,N−

EP_T,S], said R_M,i ranges from one for said oil which is new or unused and dry to zero for said oil which is spent oil and dry;

wherein said first measured property EP_T,i(M) correlates to a first actual usage U_i of said oil and defines a first measured remaining usage of said oil as (R_M,iΔ

U_F);

h. from said predicted temperature compensated electrical property profile, determining a first predicted property EP_T,i(P) according to said first actual usage as compared with said first measured property EP_T,i(M), from which establishing a first predicated remaining usage ratio as R_P,i=[EP_T,i(P)−

EP_T,S]/[EP_T,N−

EP_T,S] and a first predicted remaining usage (R_P,iΔ

U_F);

i. from a second measurement to obtain a second measured temperature compensated electrical property of said capacitor which represents a second measured temperature compensated electrical property of said oil according to said first actual usage, from which obtaining a second measured remaining usage ratio and second measured remaining usage;

j. determining a normal deterioration of said oil which occurs in the absence of water if said second measured remaining usage is similar to said first predicated remaining usage (R_P,iΔ

U_F), and confirming said second measured remaining usage which represents an actual remaining usage of said oil;

k. determining an abnormal deterioration of said oil which occurs in the presence of water if said second measured remaining usage is less than said first predicted remaining usage (R_P,iΔ

U_F); and

l. determining a top level of said oil which is reduced to a top level of a predetermined threshold amount of said oil if said second measured remaining usage is larger than said first predicted remaining usage (R_P,iΔ

U_F).

16. The method in accordance with claim 15 in step “

d”

, further comprising;

said temperature compensated electrical property is a resistance or a capacitive reactance of said capacitor.

17. The method in accordance with claim 15 in step “

f”

, wherein said actual usage is a number of used times or traveled miles.

18. The method in accordance with claim 15, further comprising:

observing a likely presence of water in said oil if said second measured temperature compensated electrical property occurring any of the following;

said second measured temperature compensated electrical property exhibits a sudden change, wherein said sudden change indicates extra deterioration of said oil than deterioration predicted by said first predicted property EP_T,i(P); and

said second measured temperature compensated electrical property having a value which differs from said first predicted property EP_T,i(P), wherein said difference indicates extra deterioration of said oil than deterioration predicted by said first predicted property.

19. The method in accordance with claim 15, further comprising:

disposing an oil in a cold internal combustion engine, starting said engine, and observing a likely presence of a condensed water in said oil if a measured temperature compensated electrical property exhibits an initial anomaly, wherein said initial anomaly indicates extra deterioration of said oil.

20. The method in accordance with claim 15, further comprising the following steps:

m. determining a second measured actual remaining usage of said oil as Δ

U_M=(U_S−

U_M), wherein said U_M is corresponding with said second measured temperature compensated electrical property;

n. defining a first predicted actual remaining usage of said oil as Δ

U_P=U_S−

U_P, wherein said U_P is corresponding with said first predicted property EP_T,i(P);

o. determining a normal deterioration of said oil which occurs in the absence of water if said second measured actual remaining usage Δ

U_M is similar to said first predicted actual remaining usage Δ

U_P, and confirming said second measured actual remaining usage;

p. determining an abnormal deterioration of said oil which occurs in the presence of water if said second measured actual remaining usage Δ

U_M is less than said first predicted actual remaining usage Δ

U_P; and

q. determining a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured actual remaining usage Δ

U_M is larger than said first predicted actual remaining usage Δ

U_P.

21. The method in accordance with claim 15 in step “

g”

, further comprising a first measured deterioration degree D_M,i for said oil having said first measured property EP_T,i(M) as;

D_M,i=[EP_T,N−

EP_T,i(M)]/[EP_T,N−

EP_T,S], wherein D_M,i is normalized ranging from zero for said oil which is new or unused and dry to one for said oil which is spent and dry.

22. The method in accordance with claim 15 in step “

c”

, further comprising;

positioning said sensor in said oil system wherein said capacitor is positioned to align with said top level of said predetermined threshold amount of said oil in said oil system of said machine, wherein said oil is a lubricating oil and said machine is an internal combustion engine.

23. The method in accordance with claim 15, further comprising:

predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured temperature compensated electrical property differs from said first predicted property EP_T,i(P) wherein said difference indicates less deterioration of said oil than deterioration predicted by said first predicted electrical property.

24. The method in accordance with claim 15, further comprising at least two said sensors that include first and second of the respective at least two sensors, wherein each of which comprises a capacitor that is immersed in said oil, said first and second of the respective at least two sensors are positioned at the respective locations of said oil system of said machine, said first and second of the respective at least two sensors are used which provide information regarding an even or uneven distribution of deterioration of said oil in said oil system.

25. The method in accordance with claim 24, wherein said first of said at least two sensors is positioned in said oil system, its said capacitor is positioned to align with a level adjacent but below an initial top level of said oil when a full amount of said oil is just newly disposed in said oil system, said second of said at least two sensors is positioned in said oil system wherein its said capacitor is positioned to align with said top level of said predetermined threshold amount of said oil, said first and second of the respective at least two sensors are used which provide information on change of an oil level starting from a level of said full amount of said oil to said top level of said predetermined threshold amount of said oil.

26. The method in accordance with claim 15, further comprising:

a. from a second measurement to obtain a second measured temperature compensated electrical property of said capacitor which represents a second measured temperature compensated electrical property of said oil according to a second actual usage of said oil, from which obtaining a second measured remaining usage ratio and second measured remaining usage of said oil according to said second actual usage of said oil;

from said predicted temperature compensated electrical property file obtaining a second predicted temperature compensated electrical property of said oil according to said second actual usage of said oil, from which obtaining a second predicted remaining usage ratio and second predicted remaining usage of said oil;

b. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured remaining usage of said oil is larger than said second predicted remaining usage of said oil;

c. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured actual remaining usage of said oil is larger than said second predicted actual remaining usage of said oil;

d. predicting a top level of said oil which is reduced to said top level of said predetermined threshold amount of said oil if said second measured temperature compensated electrical property differs from said second predicted temperature compensated electrical property wherein said difference indicates less deterioration of said oil than deterioration predicted by said second predicted temperature compensated electrical property;

e. predicting a likely presence of water in said oil if said first and second measured temperature compensated electrical properties of said oil have a rate of change of deterioration of said oil which differs from a rate of change of deterioration predicted by said first and second predicted temperature compensated electrical properties of said oil, wherein said difference indicates extra deterioration of said oil than deterioration predicted by said first and second predicted temperature compensated electrical properties; and

f. predicting a likely presence of water in said oil if said second measured temperature compensated electrical property of said oil having a value which exceeds a predetermined extreme value of said predicted temperature compensated electrical property profile, wherein said predetermined extreme value is exceeded at a usage of time which is earlier than a usage of time predicted by said predicted temperature compensated electrical property profile.

27. A method for detecting oil deterioration of an oil system of a machine including steps of applying a measurement sensor having a first capacitor immersed in an oil which does not contain water and a reference sensor having a second capacitor immersed in a reference oil being free of water;

using a measuring device for measuring one electrical property of the first capacitor and one electrical property of the second capacitor from a first measurement;

combining the electrical properties of respective first and second capacitors to obtain a first measured temperature compensated electrical property of the first capacitor which represents a first measured temperature compensated electrical property EP_T,i(M) of said oil that correlates to a first actual usage of said oil;

establishing a predicted temperature compensated electrical property profile including a first predicted temperature compensated electrical property EP_T,i(P) according to said first actual usage of said oil as compared with said first measured property EP_T,i(M);

establishing a first measured remaining usage ratio which determines a first measured remaining usage of said oil, and defining a first predicted remaining usage ratio which determines a first predicted remaining usage of said oil according to said first actual usage of said oil, following the above illustrated steps conducting a second measurement to obtain a second measured temperature compensated electrical property according to said first actual usage of said oil, from which to obtain a second measured remaining usage of said oil, further comprising the steps of;

a. providing at least two measurement sensors, including a first of said at least two measurement sensors having a first capacitor immersed in said oil and a second of said at least two measurement sensors having a first capacitor immersed in said oil;

b. positioning said first and second of the respective at least two measurement sensors at the respective locations of said oil system, said first and second of the respective at least two measurement sensors obtaining the respective second measured remaining usages of said oil located at the respective locations of said oil system;

c. determining an even distribution of a normal oil deterioration of said oil which occurs in the absence of water in said oil system if said second measured remaining usages from the respective first and second of the respective at least two measurement sensors are similar to said first predicted remaining usage of said oil, and confirming one of said second measured remaining usages as an actual remaining usage of said oil in said oil system; and

d. determining an uneven distribution of oil deterioration in said oil system if said second measured remaining usages form the respective first and second of said at least two measurement sensors are different from each other, as compared with said first predicted remaining usage.

28. The method in accordance with claim 27, wherein said oil is a lubricating oil which is disposed in an oil system of an internal combustion engine.