Inkjet nozzle utilizing electrostatic attraction between parallel plates

• US 7,731,334 B2
• Filed: 06/15/2008
• Issued: 06/08/2010
• Est. Priority Date: 07/15/1997
• Status: Expired due to Fees

• Current Assignee: Zamtec Limited (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): Do; An H
• Application Number:
  US12/139,495
• Publication Number:
  US 20090091601A1
• Time in Patent Office: 723 Days
• Field of Search: 347/47, 347/54, 347/56, 347/65, 347/55
• US Class Current: 347/47
• CPC Class Codes: B41J 2/14 Structure thereof only for on-demand ink jet heads
• CPC Class Codes: B41J 2/14314 Structure of ink jet print heads with electrostatically actuated membrane
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/16 Production of nozzles
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1626 etching
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1629 wet etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1637 molding
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1643 thin film formation by plating
• CPC Class Codes: B41J 2/1645 thin film formation by spincoating
• CPC Class Codes: B41J 2/1646 thin film formation by sputtering
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 2/17513 Inner structure
• CPC Class Codes: B41J 2/17596 : Ink pumps, ink valves
• CPC Class Codes: B41J 2002/041 : Electromagnetic transducer
• CPC Class Codes: B41J 2002/14346 : Ejection by pressure produced by thermal deformation of ink chamber, e.g. buckling
• CPC Class Codes: B41J 2002/14435 : Moving nozzle made of thermal bend detached actuator
• CPC Class Codes: B41J 2002/14443 : Nozzle guard
• CPC Class Codes: B41J 2202/21 : Line printing
• CPC Class Codes: G06F 21/79 : in semiconductor storage media, e.g. directly-addressable memories
• CPC Class Codes: G06F 21/86 : Secure or tamper-resistant housings
• CPC Class Codes: G06F 2221/2129 : Authenticate client device independently of the user
• CPC Class Codes: G06K 1/121 : by printing code marks applying code marks to labels B65C9/46; marking or coding completed packages B65B61/26
• CPC Class Codes: G06K 19/06037 : multi-dimensional coding
• CPC Class Codes: G06K 7/14 : using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence
• CPC Class Codes: G06K 7/1417 : 2D bar codes
• CPC Class Codes: G07F 7/08 : by coded identity card or credit card or other personal identification means without personal verification means G07F7/02
• CPC Class Codes: G07F 7/086 : by passive credit-cards adapted therefor, e.g. constructive particularities to avoid counterfeiting, e.g. by inclusion of a physical or chemical security-layer for security documents G07D7/00; for the reading of record-carriers in general G06K7/00; for the design of coded credit-cards G06K19/10
• CPC Class Codes: G07F 7/12 : Card verification
• CPC Class Codes: G11C 11/56 : using storage elements with more than two stable states represented by steps, e.g. of voltage, current, phase, frequency
• CPC Class Codes: H04N 23/00 : Cameras or camera modules comprising electronic image sensors; Control thereof
• CPC Class Codes: H04N 5/2628 : Alteration of picture size, shape, position or orientation, e.g. zooming, rotation, rolling, perspective, translation

Abstract

Provided is an inkjet nozzle arrangement which includes a wafer base defining an ink chamber with an ink inlet channel and an ink ejection port. The arrangement also includes an upper electrode plate and a lower electrode plate separated by at least one polytetrafluoroethylene (PTFE) layer within the chamber. The upper plate has a corrugated portion which concertinas upon movement of said top plate, wherein ink is ejected from the ink ejection port through the utilization of attraction and related movement between the plates when a potential difference is applied therebetween.

Claims

1. An inkjet nozzle arrangement comprising:

a wafer base defining an ink chamber with an ink inlet channel and an ink ejection port; and

an upper electrode plate and a lower electrode plate separated by at least one polytetrafluoroethylene (PTFE) layer within the chamber, said upper plate having a corrugated portion which concertinas upon movement of said top plate, wherein ink is ejected from the ink ejection port through the utilization of attraction and related movement between the plates when a potential difference is applied therebetween.

2. The inkjet nozzle arrangement of claim 1, including a nozzle plate over the upper electrode plate, the nozzle plate defining a series of regular spaced etchant holes which are provided for efficient sacrificial etching of lower layers of the nozzle arrangement during construction.

3. The inkjet nozzle arrangement of claim 2, wherein the etchant holes are small enough that surface tension characteristics of the ink in the chamber inhibit ejection from the holes during operation.

4. The inkjet nozzle arrangement of claim 1, wherein the lower electrode plate forms part of CMOS two level metal layer which includes drive and control circuitry.

5. The inkjet nozzle arrangement of claim 4, wherein a polytetrafluoroethylene (PTFE) layer is deposited on each of the metal layers of the CMOS layer and separated by an air gap.

6. The inkjet nozzle arrangement of claim 5, wherein the CMOS layer operatively places a potential difference across the two layers of the CMOS layer so that the top plate is attracted to the bottom layer resulting in a movement of the top plate towards the bottom plate to result in energy being stored in the concertinaed portion.

7. The inkjet nozzle arrangement of claim 6, which is operated by eliminating the potential across the plates to cause the concertinaed portion to rapidly return the plate to a rest position, so that rapid movement of the plate causes ejection of ink from the nozzle chamber via the ink ejection port.