Clutch mechanism

• US 7,731,618 B2
• Filed: 05/05/2005
• Issued: 06/08/2010
• Est. Priority Date: 05/06/2004
• Status: Expired due to Fees

• Current Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Original Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Inventors: Burlington, Guy James, Townsend, Martin David
• Primary Examiner(s): PANG, ROGER L
• Application Number:
  US11/547,039
• Publication Number:
  US 20080105510A1
• Time in Patent Office: 1,860 Days
• Field of Search: 475/173, 475/257, 475/263, 475/264, 153/08, 192/82.T, 192/104.R, 192/150, 192/84.6, 192/93.A
• US Class Current: 475/263
• CPC Class Codes: A47L 5/22 with rotary fans
• CPC Class Codes: A47L 5/30 with driven dust-loosening tools, e.g. rotating brushes
• CPC Class Codes: A47L 9/0411 driven by electric motor
• CPC Class Codes: A47L 9/0438 with gears having orbital motion, e.g. planetary gearing
• CPC Class Codes: A47L 9/22 Mountings for motor fan assemblies
• CPC Class Codes: F16D 43/25 controlled by thermo-responsive elements
• CPC Class Codes: F16D 7/025 with flat clutching surfaces, e.g. discs
• CPC Class Codes: F16D 9/02 by thermal means, e.g. melting member
• CPC Class Codes: F16H 1/28 with gears having orbital motion
• CPC Class Codes: Y10T 74/18024 Rotary to reciprocating and rotary

Abstract

A clutch mechanism includes clutch members having an engaged position, in which torque generated by a drive is transmitted to an output, and a disengaged position, in which torque is not transmitted to the output. The clutch members are capable of slipping with respect to each other in order to prevent damage caused by overload conditions. The clutch mechanism further comprises an actuator associated with a clutch member. If the clutch members slip and a characteristic associated with slipping of the clutch members, such as the temperature rise of the slipping surfaces or the relative rotational speed of the clutch members is above a predetermined value, transmission of torque to the output is interrupted. The clutch mechanism is particularly suited for inclusion in a drive mechanism for the agitator of a surface treating appliance, such as a vacuum cleaner.

Claims

1. A clutch mechanism comprising:

two clutch members each having an engaged position, in which torque generated by a drive is transmitted to an output, and a disengaged position, in which torque is not transmitted to the output, the clutch members being capable of slipping;

an actuator associated with one of the clutch members and configured so that, if the clutch members slip and the rotational speed of one clutch member slipping relative to the other is above a predetermined value, the actuator interrupts transmission of torque to the output;

a gearing system including an epicyclic gear train and configured to provide an output of reduced rotational speed relative to that generated by the drive;

a housing, substantially enclosing the clutch members, having at least one slot; and

at least one cam member for moving at least one of the clutch members towards the engaged position, the at least one cam member configured to move in the at least one slot, such that movement of the cam member in the slot controls the moving of the clutch members towards the engaged position.

2. The clutch mechanism of claim 1, comprising a disc associated with the at least one cam member configured such that movement of the at least one cam member in the slot moves the disc against at least one of the clutch members.

3. The clutch mechanism of claim 2, wherein the disc is arranged adjacent to at least one of the clutch members.

4. The clutch mechanism of claim 1, comprising a spring for urging the at least one cam member to move in the slot so as to move at least one of the clutch members towards the engaged position.

5. The clutch mechanism of claim 1, wherein the actuator comprises a switch configured to interrupt the generation of torque by the drive by switching off the drive.

6. The clutch mechanism of claim 1, wherein the output is configured to rotate an agitator of a surface treating appliance.

7. An agitator for a surface treatment device including the clutch mechanism of claim 1.

8. The agitator of claim 7, wherein the agitator is in the form of a brush bar for a vacuum cleaner.