Direct acting capacitive transducer

• US 7,732,999 B2
• Filed: 10/31/2007
• Issued: 06/08/2010
• Est. Priority Date: 11/03/2006
• Status: Active Grant

• Current Assignee: Danfoss A/S
• Original Assignee: Danfoss A/S
• Inventors: Clausen, Jorgen M., Benslimane, Mohamed Yahia
• Primary Examiner(s): Dougherty; Thomas M
• Application Number:
  US11/981,560
• Publication Number:
  US 20080265709A1
• Time in Patent Office: 951 Days
• Field of Search: 310/328, 310/369, 310/800
• US Class Current: 310/369
• CPC Class Codes: H02N 1/002 Electrostatic motors
• CPC Class Codes: H10N 30/05 Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
• CPC Class Codes: H10N 30/084 by moulding or extrusion
• CPC Class Codes: H10N 30/098 Forming organic materials
• CPC Class Codes: H10N 30/206 using only longitudinal or thickness displacement, e.g. d33 or d31 type devices
• CPC Class Codes: H10N 30/50 having a stacked or multilayer structure
• CPC Class Codes: H10N 30/506 of cylindrical shape with stacking in radial direction, e.g. coaxial or spiral type rolls
• CPC Class Codes: Y10T 29/43 Electric condenser making

Abstract

A capacitive transducer having a significantly increased actuation force and improved response time as compared to similar prior art capacitive transducers. In the capacitive transducer of the present invention it is not necessary to balance response time and actuation force or to provide pre-strain to the transducer in a direction of actuation. Additionally, buckling in the capacitive transducer is prevented, or at least substantially reduced, in a simple manner.

Claims

1. A capacitive transducer comprising:

a set of electrodes arranged with a dielectric material there between, the electrodes and the dielectric material thereby forming a capacitor,

wherein the capacitor is arranged in such a manner that electrical energy supplied to the electrodes can be at least partly converted into mechanical work for actuation by the transducer, and in such a manner that the transducer in an unsupported state fulfils Euler'"'"'s criteria for stability within a normal operating range for the transducer, and

wherein at least one surface of the dielectric material is provided with a corrugated pattern.

2. The transducer according to claim 1, wherein the capacitor is arranged in such a manner that at least part of the electrical energy supplied to the electrodes is converted directly into mechanical work for actuation by the transducer.

3. The transducer according to claim 1, wherein the capacitor is further arranged in such a manner that electrical energy supplied to the electrodes can be partly converted into potential energy, said potential energy being stored in the dielectric material, and in such a manner that stored potential energy can be converted into work for actuation by the transducer during discharging of the capacitor.

4. The transducer according to claim 1, wherein the dielectric material is a polymer.

5. The transducer according to claim 1, wherein the dielectric material is an elastomer.

6. The transducer according to claim 1, wherein the electrodes are coated onto a film of dielectric material.

7. The transducer according to claim 1, wherein the corrugated pattern comprises waves forming crests and troughs extending in one common direction, the waves defining an anisotropic characteristic facilitating movement in a direction perpendicular to the common direction.

8. The transducer according to claim 7, wherein the waves have a shape which is periodically repeated.

9. The transducer according to claim 7, wherein the waves have a shape and/or a size which varies periodically along a direction being substantially perpendicular to the common direction.

10. The transducer according to claim 7, wherein each wave defines a height being a shortest distance between a crest and neighbouring troughs.

11. The transducer according to claim 10, wherein each wave defines a largest wave having a height of at most 110 percent of an average wave height.

12. The transducer according to claim 10, wherein each wave defines a smallest wave having a height of at least 90 percent of an average wave height.

13. The transducer according to claim 10, wherein an average wave height of the waves is between ⅓

μ

m and 20 μ

m.

14. The transducer according to claim 7, wherein the waves have a wavelength defined as the shortest distance between two crests, and wherein the ratio between an average height of the waves and an average wavelength is between 1/30 and 2.

15. The transducer according to claim 14, wherein the waves have an average wavelength in the range of 1 μ

m to 20 μ

m.

16. The transducer according to claim 7, wherein the dielectric material has a thickness defined as the shortest distance from a point on one surface of the dielectric material to an intermediate point located halfway between a crest and a trough on a corrugated surface of the dielectric material, the thickness being between 10 μ

m and 200 μ

m.

17. The transducer according to claim 16, wherein a ratio between an average height of the waves and an average thickness of the dielectric material is between 1/50 and 1/2.

18. The transducer according to claim 7, wherein a ratio between an average thickness of the electrodes and an average height of the waves is between 1/1000 and 1/50.

19. The transducer according to claim 1, wherein at least one of the electrodes is provided with a corrugated surface pattern.

20. The transducer according to claim 1, wherein the capacitor has been rolled to form a coiled pattern of dielectric material and electrodes, the rolled capacitor thereby forming the transducer.

21. The transducer according to claim 20, wherein the capacitor is rolled around an axially extending axis to form a transducer of an elongated shape extending in the axial direction.

22. The transducer according to claim 20, wherein the rolled capacitor forms a tubular member.

23. The transducer according to claim 22, wherein the rolled capacitor forms a member of a substantially cylindrical or cylindrical-like shape.

24. The transducer according to claim 23, wherein the rolled capacitor defines a cross sectional area, A, being the area of the part of the cross section of the rolled capacitor where the material forming the rolled capacitor is positioned, wherein A is within the range 10 mm2 to 20000 mm2.

25. The transducer according to claim 24, wherein the rolled capacitor defines a radius of gyration, r_g, given by

$r_g=\sqrt{\frac{I}{A}},$

where I is the area moment of inertia of the rolled capacitor, wherein r_g is within the range 5 mm to 100 mm.

26. The transducer according to claim 25, wherein the rolled capacitor defines a slenderness ratio, λ

, given by λ

=L/r_g, where L is an axial length of the rolled capacitor, wherein λ

is smaller than 20.

27. The transducer according to claim 25, wherein the rolled capacitor defines a wall thickness, t, and wherein the ratio t/r_g is within the range 1/1000 to 2.

28. The transducer according to claim 20, wherein the rolled capacitor has a wall thickness, t, and comprises a number of windings, n, being in the range of 5 to 100 windings per mm wall thickness.

29. The transducer according to claim 20, wherein the rolled capacitor comprises a centre rod arranged in such a manner that the capacitor is rolled around the centre rod, the centre rod having a modulus of elasticity which is lower than a modulus of elasticity of the dielectric material.

30. The transducer according to claim 20, wherein the rolled capacitor comprises a centre rod arranged in such a manner that the capacitor is rolled around the centre rod, the centre rod having an outer surface abutting the rolled capacitor, said outer surface having a friction which allows the rolled capacitor to slide along said outer surface during actuation of the transducer.

31. The transducer according to claim 20, wherein the rolled capacitor has an area moment of inertia of the cross section which is at least 50 times an area moment of inertia of the cross section of an un-rolled capacitor.

32. The transducer according to claim 20, wherein the rolled capacitor has a number of windings sufficient to achieve an area moment of inertia of the cross section of the rolled capacitor which is at least 50 times an average of an area moment of inertia of the cross section of an un-rolled capacitor.

33. The transducer according to claim 20, wherein positive and negative electrodes are arranged on the same surface of the dielectric material in a pattern, and wherein the capacitor is formed by rolling the dielectric material having the electrodes arranged thereon in such a manner that the rolled capacitor defines layers where, in each layer, a positive electrode is arranged opposite a negative electrode with dielectric material there between.

34. The transducer according to claim 1, wherein the capacitor has a capacitance which varies as a function of electrical energy applied to the electrodes.

35. The transducer according to claim 1, wherein the capacitor has a capacitance which varies as a function of mechanical energy applied to the capacitor.

36. The transducer according to claim 1, wherein the electrodes each have a resistivity which is less than 10⁻

4 Ω

·

cm.

37. The transducer according to claim 1, wherein the dielectric material has a resistivity which is larger than 10¹⁰ Ω

·

cm.

38. The transducer according to claim 1, wherein the electrodes are made from a metal or an electrically conductive alloy.

39. The transducer according to claim 38, wherein the electrodes are made from a metal selected from a group consisting of silver, gold and nickel.

40. The transducer according to claim 1, wherein the electrodes each have a thickness in the range of 0.01 μ

m to 0.1 μ

m.

41. The transducer according to claim 1, wherein the transducer is arranged in connection with electrical control means to convert between electrical and mechanical energies.

42. The transducer according to claim 41, wherein the transducer is arranged to create a pressure by the use of electrostatic forces.

43. The transducer according to claim 1, wherein the electrodes are arranged on first and second surfaces of the dielectric material, the electrodes defining:

an active portion of the transducer, wherein electrode portions cover both surfaces of the dielectric material,

a first passive portion and a second passive portion, in which passive portions only one surface of the dielectric material is covered by one of the electrodes,

wherein the first passive portion is defined by a contact portion of the electrode on the first surface, and the second passive portion is defined by a contact portion of the electrode of the second surface.

44. The transducer according to claim 43, wherein the contact portions form an extension to the electrode portions.

45. The transducer according to claim 43, wherein the transducer comprises a multilayer composite of at least two layers of dielectric material, and wherein a first layer of dielectric material comprises the first electrode, a second layer of dielectric material comprises the second electrode, and the layers are joined in a displaced configuration forming a contact portion on each surface of the multilayer composite.

46. The transducer according to claim 43, wherein at least one electrical connector is attached to a contact portion on each surface of the dielectric material.

47. The transducer according to claim 46, wherein the electrical connector comprises a metal strip, a metal element, a metal coated polymer element and/or an electrically conducting polymer strip.

48. The transducer according to claim 46, wherein the electrical connector comprises an electrically conductive adhesive and/or an electrically conductive polymer.