Electrode for magnetic flow sensor

• US 7,735,379 B2
• Filed: 06/30/2005
• Issued: 06/15/2010
• Est. Priority Date: 07/02/2004
• Status: Active Grant

• Current Assignee: Sentec Ltd. (Xylem, Inc.)
• Original Assignee: Sentec Ltd. (Xylem, Inc.)
• Inventors: Glauser, Anthony Robert
• Primary Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US11/571,596
• Publication Number:
  US 20070227248A1
• Time in Patent Office: 1,811 Days
• Field of Search: 738/611.2
• US Class Current: 73/861.12
• CPC Class Codes: G01F 1/584 constructions of electrodes, accessories therefor
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

There is described a fluid flow sensor (10)for sensing a flow (F) of a fluid (120) through a region. The sensor (10) comprises a magnetic circuit (50, 60a, 60b) for applying a magnetic field (70) to the region, and electrodes (40a, 40b) for sensing a potential (V) generated in operation between the electrodes (40a, 40b) in response to the fluid (120) flowing through the magnetic field (70). Each electrode (40) includes a metal element (130; 300; 400; 500), a metal halide element (110; 310; 320; 410; 520), and an electrically conductive porous element (100; 330; 420; 530). The porous element (100; 330; 420; 530), hinders progressive loss of the metal halide element (110; 310, 320; 410; 520), to the flow (F) and provides an electrically conductive path between the flow (F) and the metal halide element (110; 310; 320; 410; 520), and thereby to the metal element (130; 300; 400; 500). Inclusion of the porous element (100; 330; 420; 530) provides the sensor (10) with increased operating longevity without compromising its measurement noise performance.

Claims

1. A fluid flow sensor for sensing a flow of a fluid through a region, the sensor comprising a magnetic circuit for applying a magnetic field to at least a part of the region, and a configuration of electrodes for sensing a potential generated in operation between the electrodes in response to the fluid flowing through the magnetic field wherein each of the electrodes is formed by a succession of a metal element, a metal halide element, and an at least partially electrically conductive porous element located in contact with said metal halide element and, in use, with said fluid, said porous element being operable to at least partially hinder progressive loss of the metal halide element to the flow of the fluid and to provide an electrically conductive path between the flow of the fluid and the metal halide element and thereby to the metal element;

wherein said porous element is less electro-chemically active than the metal employed for the metal element.

2. A sensor as claimed in claim 1, wherein the metal element includes silver and the metal halide element includes silver chloride.

3. A sensor as claimed in claim 1, wherein the porous element includes at least one of:

a metal wool, a metal foam, an at least partially electrically conductive porous polymer, at least partially electrically conductive porous graphite.

4. A sensor as claimed in claim 1, wherein the porous element exhibits in operation a coefficient of electrical resistivity substantially at least an order of magnitude lower than that of the metal halide element.

5. A sensor as claimed in claim 1, wherein the porous element exhibits in operation progressive dissolution or abrasion thereof into the flow of the fluid, thereby assisting to render pores of the porous element providing porosity thereto accessible to the fluid.

6. A sensor as claimed in claim 1, wherein the porous element and the metal halide element are substantially spatially coincident.

7. A sensor as claimed in claim 1, wherein the metal halide element is at least partially incorporated into the porous element.

8. A sensor as claimed in claim 1, wherein the porous element includes, or is pre-treated with, a wetting agent for rendering the porous element hydrophilic in respect of the fluid.

9. A sensor as claimed in claim 1, wherein the metal element, the metal halide element and the porous element are substantially mutually concentrically assembled together to form each corresponding electrode.

10. A sensor as claimed in claim 1, wherein the metal element, the metal halide element and the porous element are implemented as elongate components, thereby rendering each electrode substantially linear in shape.

11. A sensor as claimed in claim 1, wherein at least one of the metal halide element and the porous element are fabricated from particles bonded together so as to impart thereto porosity in respect of the fluid.

12. A sensor as claimed in claim 10, wherein the particles are mutually bonded together by at least one of:

sintering, bonding by mechanical compression, bonding by way of an added bonding agent.

13. A sensor as claimed in claim 1, wherein the metal element is spatially disposed to at least partially enclose the porous element.

14. A sensor as claimed in claim 1, wherein the porous element is arranged to at least partially enclose the metal element.

15. A sensor as claimed in claim 1, wherein the porous element is subjected during its manufacture to deposition of metal halide therein by way of anodic deposition.

16. A sensor as claimed in claim 15, wherein the anodic deposition involves a deposition of metal halide into the porous element by way of a treatment employing a salt including a metal present in the metal element, and by way of a treatment employing an acid including a halide present in the metal halide element.

17. A sensor as claimed in claim 16, wherein the salt includes silver nitrate and the acid includes hydrochloric acid.

18. A sensor as claimed in claim 1 including a signal processing unit for receiving from the configuration of electrodes a signal corresponding to the potential generated between the electrodes in operation, the signal processing unit being operable to process the signal to generate at least one of a measure of the flow of the fluid, and a cumulative measure of the flow of the fluid, the sensor in combination with the signal processing unit thereby providing a fluid flow meter.

35. A sensor as claimed in claim 1, wherein the porous element is subjected during its manufactured to deposition of metal halide therein by way of electroplating.

37. A sensor as claimed in claim 1, wherein said porous element incorporates pores which retain metal halide.

19. An electrode for providing an electrical contact to a fluid, the electrode comprising a metal element wherein the electrode is formed by a succession of mental element, a metal halide element and an at least partially electrically conductive porous element located in contact with said mental halide element, in use, with said fluid;

said porous element being operable to at least partially hinder progressive loss of the metal halide element to the fluid, and to provide an electrically conductive path between the fluid and the metal halide element and thereby to the metal element;

wherein said porous element is less electro-chemically active than the metal employed for the metal element.

20. An electrode as claimed in claim 19, wherein the metal element includes silver, and the metal halide element includes silver chloride.

21. An electrode as claimed in claim 19, wherein the porous element includes at least one of:

a metal wool, a metal foam, an at least partially electrically conductive porous polymer, at least partially electrically conductive porous graphite.

22. An electrode as claimed in claim 19, wherein the porous element exhibits in operation a coefficient of electrical resistivity substantially at least an order of magnitude lower than that of the metal halide element.

23. An electrode as claimed in claim 19, wherein the porous element exhibits in operation progressive dissolution or abrasion thereof into the fluid, thereby assisting to render pores of the porous element providing porosity thereto accessible to the fluid.

24. An electrode as claimed in claim 19, wherein the porous element and the metal halide element are substantially spatially coincident.

25. An electrode as claimed in claim 19, wherein the porous element includes, or is pre-treated with, a wetting agent for rendering the porous element hydrophilic in respect of the fluid.

26. An electrode as claimed in claim 19, wherein the metal element, the metal halide element and the porous element are substantially mutually concentrically assembled together to form the electrode.

27. An electrode as claimed in claim 19, wherein the metal element, the metal halide element and the porous element are implemented as elongate components, thereby rendering the electrode substantially linear in shape.

28. An electrode as claimed in claim 19, wherein at least one of the metal halide element and the porous element are fabricated from particles bonded together so as to impart thereto porosity in respect of the fluid.

29. An electrode as claimed in claim 28, wherein the particles are mutually bonded together by at least one of:

sintering, bonding by mechanical compression, bonding by way of an added bonding agent.

30. An electrode as claimed in claim 19, wherein the metal element is spatially disposed to at least partially enclose the porous element.

31. An electrode as claimed in claim 19, wherein the porous element is arranged to at least partially enclose the metal element.

32. An electrode as claimed in claim 19, wherein the porous element is subjected during its manufacture to deposition of metal halide therein by way of anodic deposition.

33. An electrode as claimed in claim 32, wherein the anodic deposition involves a deposition of metal halide into the porous element by way of treatment with a salt including a metal present in the metal element, and of treatment with an acid including a halide present in the metal halide element.

34. An electrode as claimed in claim 33, wherein the salt includes silver nitrate and the acid includes hydrochloric acid.

36. An electrode as claimed in claim 19, wherein the porous element is subjected during its manufacture to deposition of metal halide therein by way of electroplating.

38. An electrode as claimed in claim 19, wherein said porous element incorporates pores which retain metal halide.