Distribution valve monitor and distribution valve incorporating same

• US 7,735,509 B2
• Filed: 05/04/2005
• Issued: 06/15/2010
• Est. Priority Date: 05/04/2004
• Status: Active Grant

• Current Assignee: Iain A.F. Galloway, Kelly A. Galloway
• Original Assignee: Iain A.F. Galloway, Kelly A. Galloway
• Inventors: Galloway, Kelly A., Galloway, Iain A. F.
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US11/122,791
• Publication Number:
  US 20060032536A1
• Time in Patent Office: 1,868 Days
• Field of Search: 137/554, 137/625.11, 137/624.14, 137/624.18, 137/119.03, 137/119.04, 137/119.05
• US Class Current: 137/119.03
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: F16K 37/0083 by measuring valve parameters
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: Y10T 137/268 Responsive to pressure or flow interruption
• CPC Class Codes: Y10T 137/8175 Plural
• CPC Class Codes: Y10T 137/8242 Electrical
• CPC Class Codes: Y10T 137/86413 Self-cycling
• CPC Class Codes: Y10T 137/86501 Sequential distributor or collector type

Abstract

A distribution valve monitor to monitor the operation of a distribution valve of the type having an inlet and a plurality of outlets, which couples the outlets to the inlet according to a desired fluid distribution pattern comprises a plurality of non-contact sensors disposed at spaced locations about the distribution valve to sense activation of the valve to different operating conditions. A controller communicates with the sensors and records data representing the operation of the valve. The recorded data is examined to detect improper operation of the distribution valve.

Claims

1. A distribution valve comprising:

a housing having an internal fluid chamber;

at least one inlet to permit the ingress of fluid into said fluid chamber;

a plurality of outlets to permit the egress of fluid from said fluid chamber;

a valve member disposed within said fluid chamber, said valve member carrying at least one rotary position identifying element thereon, said valve member rotating and reciprocating to connect each of said outlets to said fluid chamber in succession in response to alternating drops and rises in pressure of the fluid supplied to said at least one inlet;

a plurality of non-contact sensors disposed at spaced locations external of and about said fluid chamber to sense the presence of said at least one rotary position identifying element at different positions within said fluid chamber as said valve member moves; and

a controller communicating with the sensors and recording data representing the operation of the distribution valve, said recorded data being examined to detect improper operation of said distribution valve.

2. A distribution valve according to claim 1 wherein said controller generates an alarm signal when the operation of said distribution valve is determined to have been compromised.

3. A distribution valve according to claim 2 wherein said controller generates said alarm signal when said distribution valve jams or skips.

4. A distribution valve according to claim 1 wherein said sensors are hall effect sensors that detect the presence of magnets disposed on said valve member as the magnets move during cycling of the valve member.

5. A distribution valve according to claim 4 wherein said valve member includes a disc having a passage therein alignable with each outlet in succession and a plunger mounted on said disc, and wherein said sensors include a plunger sensor to sense reciprocation of said plunger and rotation sensors to sense rotation of said disc, and wherein said at least one position identifying element includes one magnet disposed on said plunger and another magnet disposed on said disc.

6. A distribution valve according to claim 1 wherein at least one of said sensors and controller are accommodated within an enclosure separate from said housing.

7. A distribution valve according to claim 6 wherein said enclosure is shaped to receive said housing.

8. A distribution valve according to claim 7 wherein said sensors are hall effect sensors that detect the presence of magnets disposed on said valve member as the magnets move during movement of the valve.

9. A distribution valve according to claim 7 wherein said valve member includes a disc having a passage therein alignable with each outlet in succession and a plunger mounted on said disc, and wherein said sensors include a plunger sensor to sense reciprocation of said plunger and rotation sensors to sense rotation of said disc, and wherein said at least one position identifying element includes one magnet disposed on said plunger and another magnet disposed on said disc.

10. A distribution valve according to claim 3 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

11. A distribution valve according to claim 10 wherein said controller compares recorded data with desired distribution valve operating data to detect improper distribution valve operation.

12. A distribution valve according to claim 11 wherein said desired distribution valve operating data is programmable.

13. A distribution valve according to claim 1 further comprising:

an interface to enable recorded distribution valve operation data to be downloaded to a remote location.

14. A distribution valve according to claim 13 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

15. A distribution valve according to claim 14 wherein said controller compares recorded data with desired distribution valve operating data to detect improper distribution valve operation.

16. A distribution valve according to claim 15 wherein said desired distribution valve operating data is programmable.

17. A distribution valve comprising:

a housing comprising at least peripheral one sidewall surrounding an internal fluid chamber;

at least one inlet to permit the ingress of fluid into said fluid chamber;

a plurality of outlets communicating with said fluid chamber to permit the egress of fluid from said fluid chamber;

a valve mechanism coupling the outlets to the inlet in succession in response to cycling of inlet fluid pressure, said valve mechanism including a rotatable disc member disposed within said fluid chamber, said disc member having an opening therein alignable with each outlet in succession as said disc member rotates in response to a drop and subsequent rise in inlet fluid pressure, said disc member carrying at least one rotary position identifying element;

a plurality of sensors disposed at spaced locations external of and circumferentially about said fluid chamber, each sensor sensing the at least one rotary position identifying element on said disc member as the disc member rotates to bring the at least one rotary position identifying element into proximity to said sensor; and

a controller communicating with the sensors and processing sensor output generated in response to sensing of the at least one rotary position identifying element to detect operation of said distribution valve deviating from desired distribution valve operation.

18. A distribution valve according to claim 17 further comprising:

memory storing desired distribution valve operation data, said controller comparing sensor output with the desired distribution valve operation data to detect deviant distribution valve operation.

19. A distribution valve according to claim 18 wherein said desired distribution valve operation data is programmable.

20. A distribution valve according to claim 18 wherein said controller generates an alarm signal when the operation of said distribution valve is determined to have been compromised.

21. A distribution valve according to claim 20 wherein said controller generates said alarm signal when said distribution valve jams or skips.

22. A distribution valve according to claim 18 wherein said sensors and controller are accommodated within an enclosure separate from said housing.

23. A distribution valve according to claim 22 wherein said enclosure is shaped to receive said housing.

24. A distribution valve according to claim 18 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

25. A distribution valve comprising:

a housing;

a fluid chamber within said housing;

an inlet receiving fluid from a fluid source and delivering the fluid to said fluid chamber;

a plurality of outlets communicating with said fluid chamber to permit the egress of fluid from said fluid chamber and deliver fluid to be distributed;

a valve mechanism disposed in said fluid chamber, said valve member being actuable in response to cycling pressure of the fluid supplied to said inlet to connect said outlets to said inlet in a desired sequence, said valve mechanism including a plate having an opening therein, said plate being mounted on a reciprocating shaft, said plate carrying at least one rotary position indicator and said shaft carrying at least one axial position indicator, said plate rotating to a different position upon reciprocation of said shaft in response to a drop and subsequent rise in pressure of the fluid supplied to said inlet, at each position said opening being in alignment with a different one of said outlets; and

a monitor comprising a plurality of non-contact sensors external of and positioned at spaced locations about said fluid chamber, said sensors sensing the at least one rotary indicator thereby to determine the rotary position of said plate as said plate rotates within said fluid chamber and sensing the at least one axial indicator thereby to detect reciprocation of said shaft, said monitor tracking the rotary position of said plate at each outlet and generating an alarm signal when said valve mechanism malfunctions.

26. A distribution valve according to claim 25 wherein said monitor generates said alarm signal upon jamming or skipping of said valve mechanism.

27. A distribution valve according to claim 25 wherein said monitor includes memory storing desired distribution valve operation data and a controller comparing the sensor output with the desired distribution valve operation data to detect deviant valve mechanism operation.

28. A distribution valve according to claim 27 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

29. A distribution valve according to claim 28 wherein said desired distribution valve operation data is programmable.

30. A distribution valve according to claim 28 further comprising:

an interface to enable recorded distribution valve operation data to be downloaded to a remote location.

31. An irrigation/wastewater distribution system comprising:

a distribution valve including a housing having an internal fluid chamber, an inlet coupled to an input fluid source to permit the ingress of fluid into said fluid chamber, a plurality of outlets to permit the egress of fluid from said fluid chamber, and a valve element within said fluid chamber, said valve element carrying at least one rotary position identifying element and unseating, rotating and re-seating through a sequence of positions in response to alternating drops and rises in pressure of the input fluid supplied to said inlet, at each position said valve element connecting a different outlet to said fluid chamber;

a plurality of distribution conduits, each of said distribution conduits being connected to a respective one of said outlets, each distribution conduit extending from said distribution valve into an outside environmentally exposed distribution field and discharging fluid onto said distribution field when the outlet to which the distribution conduit is connected, is connected to said fluid chamber by said valve element;

a monitor comprising a plurality of non-contact sensors external of said fluid chamber to detect the at least one rotary position identifying element, said monitor sensing the valve element at each said position; and

a controller communicating with the sensors and recording data representing the operation of the distribution valve.

32. An irrigation/wastewater distribution system according to claim 31 wherein said monitor is retro-fit onto said distribution valve.

33. An irrigation/wastewater distribution system according to claim 31 wherein said controller compares the recorded data with desired distribution valve operation data to detect deviant distribution valve operation.

34. An irrigation/wastewater distribution system according to claim 32 wherein said sensors sense rotation of said valve element and reciprocation of said valve element.

35. An irrigation/wastewater distribution system according to claim 33 wherein said desired distribution valve operation data is programmable.

36. An irrigation/wastewater distribution system according to claim 33 further comprising a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

37. An irrigation/wastewater distribution system according to claim 33 further comprising an interface to enable recorded distribution valve operation data to be downloaded to a remote location.

38. An irrigation/wastewater distribution system comprising:

a distribution valve including a housing having an internal fluid chamber, an inlet communicating with said fluid chamber for coupling to an input fluid source to permit the ingress of fluid into said fluid chamber, a plurality of outlets communicating with said fluid chamber to permit the egress of fluid from said fluid chamber, and a valve element within said fluid chamber, said valve element unseating, rotating and re-seating through a sequence of positions in response to alternating drops and rises in pressure of the input fluid supplied to said inlet, at each position said valve element enabling fluid in said fluid chamber to egress from said housing via a different outlet;

a plurality of distribution conduits, each of said distribution conduits being connected to a respective one of said outlets, each distribution conduit extending from said distribution valve into an outside environmentally exposed distribution field and discharging fluid onto said distribution field when the outlet to which the distribution conduit is connected, is connected to said fluid chamber by said valve element; and

a distribution valve monitor including a tubular housing defining an internal opening, said distribution valve monitor housing accommodating a plurality of non-contact sensors arranged in a ring about said internal opening and a controller communicating with the sensors, said distribution valve monitor housing sliding coaxially over said distribution valve housing to accommodate said distribution valve housing in said opening and position said ring of sensors generally about the periphery of said valve element.

39. An irrigation/wastewater distribution system according to claim 38 wherein said controller compares data received from said sensors with desired distribution valve operation data to detect deviant distribution valve operation.

40. An irrigation/wastewater distribution system according to claim 39 wherein said sensors sense rotation of said valve element and reciprocation of said valve element.

41. An irrigation/wastewater distribution system according to claim 39 wherein said desired distribution valve operation data is programmable.

42. An irrigation/wastewater distribution system according to claim 39 further comprising a user interface including a display to enable received sensor data and/or distribution valve operation data to be visually presented.

43. An irrigation/wastewater distribution system according to claim 39 wherein said controller generates an alarm signal when said distribution valve jams or skips.

44. An irrigation/wastewater distribution system comprising:

a distribution valve including a housing having an internal fluid chamber, an inlet communicating with said fluid chamber for coupling to an input fluid source to permit the ingress of fluid into said fluid chamber, a plurality of outlets communicating with said fluid chamber to permit the egress of fluid from said fluid chamber, and a valve element within said fluid chamber, said valve element unseating, rotating and re-seating through a sequence of positions in response to alternating drops and rises in pressure of the input fluid supplied to said inlet, at each position said valve element enabling fluid in said fluid chamber to egress from said housing via a different outlet;

a plurality of distribution conduits, each of said distribution conduits being connected to a respective one of said outlets, each distribution conduit extending from said distribution valve into an outside environmentally exposed distribution field and discharging fluid onto said distribution field when the outlet to which the distribution conduit is connected, is connected to said fluid chamber by said valve element; and

a self-contained distribution valve monitor monitoring operation of said distribution valve, said distribution valve monitor including a tubular housing defining a generally cylindrical internal bore and a plurality of spaced sensors within said tubular housing and arranged in a ring surrounding said bore, said distribution valve monitor housing being slidably fitted onto said distribution valve housing so that said distribution valve housing is accommodated by said bore with said ring of sensors being positioned about the periphery of said valve element.

45. A distribution valve monitor to monitor the operation of a distribution valve, said distribution valve comprising at least one inlet delivering fluid to a fluid chamber, a plurality of outlets and a valve member disposed within said fluid chamber and moveable to connect each of said outlets to said fluid chamber in succession in response to alternating drops and rises in pressure of the fluid supplied to said inlet, wherein said valve member includes a rotatable disc having a passage therein alignable with each outlet in succession and a reciprocating plunger on said disc, said disc carrying at least one rotary position indicator and said plunger carrying at least one axial position indicator, said distribution valve monitor comprising:

a plurality of non-contact sensors disposed at spaced locations external of said fluid chamber to sense the presence of the at least one rotary position indicator as said disc rotates and to sense the presence of the at least one axial position indicator as said plunger reciprocates; and

a controller communicating with the sensors and recording data representing the operation of the distribution valve, said recorded data being examined to detect improper operation of said distribution valve.

46. A distribution valve monitor according to claim 45 wherein said controller generates an alarm signal when the operation of said distribution valve is determined to have been compromised.

47. A distribution valve monitor according to claim 46 wherein said controller generates said alarm signal when said distribution valve jams or skips.

48. A distribution valve monitor according to claim 45 wherein said sensors are hall effect sensors that detect the presence of magnets disposed on said disc and plunger.

49. A distribution valve monitor according to claim 45 wherein at least one of said sensors and controller are accommodated within an enclosure.

50. A distribution valve monitor according to claim 49 wherein said enclosure is shaped to receive said distribution valve.

51. A distribution valve monitor according to claim 50 wherein said sensors are hall effect sensors that detect the presence of magnets disposed on said disc and plunger.

52. A distribution valve monitor according to claim 47 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

53. A distribution valve monitor according to claim 52 wherein said controller compares recorded data with desired distribution valve operating data to detect improper distribution valve operation.

54. A distribution valve monitor according to claim 53 wherein said desired distribution valve operating data is programmable.

55. A distribution valve monitor according to claim 45 further comprising:

an interface to enable recorded distribution valve operation data to be downloaded to a remote location.

56. A distribution valve according to claim 55 further comprising:

a user interface including a display to enable recorded data and/or distribution valve operation data to be visually presented.

57. A distribution valve according to claim 56 wherein said controller compares recorded data with desired distribution valve operating data to detect improper distribution valve operation.

58. A distribution valve according to claim 57 wherein said desired distribution valve operating data is programmable.