Electric dispenser for dispensing sheets from a roll of perforated web material

• US 7,735,770 B2
• Filed: 08/31/2007
• Issued: 06/15/2010
• Est. Priority Date: 08/31/2007
• Status: Active Grant

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Conner, John Michael
• Primary Examiner(s): RIVERA, WILLIAM ARAUZ
• Application Number:
  US11/848,436
• Publication Number:
  US 20090057478A1
• Time in Patent Office: 1,019 Days
• Field of Search: 242/563, 242/563.1, 242/563.2, 242/564, 242/564.1, 242/564.3, 242/564.4, 242/565, 242/419, 242/419.5, 225/93, 225/106, 226/181
• US Class Current: 242/564.1
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user

Abstract

An electronic dispenser for dispensing measured perforated sheets from a roll of perforated web material includes a housing, and a roll carrier disposed in the housing to rotationally support the roll of perforated web material. An electrically driven feed mechanism is disposed in the housing to dispense the sheets of web material therefrom. The feed mechanism includes rollers defining a drafting zone through which the web material is conveyed. The web material is drawn in the drafting zone to an extent necessary to at least partially separate the web material along a perforation line prior to the perforation line passing through the drafting zone.

Claims

1. An electronic dispenser for dispensing measured perforated sheets from a roll of perforated web material, comprising:

a housing, and a roll carrier disposed in said housing to rotationally support the roll of perforated web material, said housing further comprising a dispensing slot defined therein through which the sheets of the web material are dispensed;

an electrically driven feed mechanism disposed in said housing to dispense the sheets of web material therefrom;

said feed mechanism comprising rollers defining a drafting zone between upstream an downstream nip points having different respective conveying speeds through which the web material is conveyed, the web material being tensioned in said drafting zone to an extent necessary to at least partially separate the web material along a perforation line prior to the perforation line passing through said drafting zone; and

wherein upon activation of said dispenser, a user is presented with a tail a measured sheet of the web material extending from said dispensing slot, the upstream end of the sheet being at least partially separated along the perforation line so that minimal force is exerted by the user to pull the sheet from said dispenser.

2. The dispenser as in claim 1, further comprising an electric motor configured with said drafting zone rollers, said motor geared with said rollers so as to define the desired degree of draft within said drafting zone.

3. The dispenser as in claim 1, wherein the conveying speed of said downstream nip point is greater than said upstream nip point to define the desired degree of draft within said drafting zone.

4. The dispenser as in claim 3, further comprising a single electric motor geared to a drive roller at each of said nip points.

5. The dispenser as in claim 1, further comprising a perforation break sensor disposed along a running path of the web material through said drafting zone, said perforation break sensor detecting separation of the sheet material along a perforation line and generating a signal to stop said feed mechanism just after the perforation line has passed through said drafting zone.

6. The dispenser as in claim 5, further comprising a sensor disposed to detect the presence of a user and to automatically activate said dispenser to dispense a sheet of the web material.

7. The dispenser as in claim 6, further comprising a control circuit configured with said feed mechanism, said perforation break sensor, and said activation sensor.

8. The dispenser as in claim 1, wherein the conveying speed of said downstream nip point is greater than said upstream nip point to define the desired degree of draft within said drafting zone, each of said nip points comprising a driven roll and an idler roll, and wherein a single roll defines said driven roll of said upstream nip point and said idler roll of said downstream nip point.

9. The dispenser as in claim 8, wherein said single roll comprises a first surface that contacts said web material only at said upstream nip point, and a second surface that contacts said web material only at said downstream nip point.

10. The dispenser as in claim 9, wherein said single roller is driven by a motor, said first surface rotationally fixed relative to said single roller and defining said driven roller at said upstream nip point, and said second surface defining said idler roller at said downstream nip point.

11. The dispenser as in claim 10, wherein said first and second surfaces of said single roller comprise interspaced roller segments that engage against corresponding roller segments at said upstream and downstream nip points.

12. An automatic electronic dispenser for dispensing measured perforated sheets from a roll of perforated web material, comprising:

a housing, and a roll carrier disposed in said housing to rotationally support a roll of perforated web material, said housing further comprising a dispensing slot defined therein through which the sheets of the web material are dispensed;

a sensor disposed to detect the presence of a user and to automatically initiate a dispense sequence to dispense a sheet of the web material;

an electrically driven teed mechanism disposed in said housing to dispense the sheets of web material therefrom;

said feed mechanism comprising rollers defining a drafting zone through which the web material is conveyed, said drafting zone rollers defining an upstream nip point and a downstream nip point, each of said nip points comprising a driven roll and an idler roll, the conveying speed at said downstream nip point being greater than said upstream nip point to define a desired degree of draft within said drafting zone such that the web material is at least partially separated along a perforation line prior to the perforation line passing through said drafting zone; and

wherein upon activation of said dispenser, a user is presented with a tail of a measured sheet of the web material extending from said dispensing slot, the upstream end of the sheet being at least partially separated along the perforation line so that minimal force is exerted by the user to pull the sheet from said dispenser.

13. The dispenser as in claim 12, wherein a single roll defines said driven roll of said upstream nip point and said idler roll of said downstream nip point.

14. The dispenser as in claim 13, wherein said single roll comprises a first surface that contacts said web material only at said upstream nip point, and a second surface that contacts said web material only at said downstream nip point.

15. The dispenser as in claim 14, wherein said single roller is driven by a motor, said first surface rotationally fixed relative to said single roller and defining said driven roller at said upstream nip point, and said second surface defining said idler roller at said downstream nip point.

16. The dispenser as in claim 15, wherein said first and second surfaces of said single roller comprise interspaced roller segments that engage against corresponding roller segments at said upstream and downstream nip points.