Pressure wedge irrigation pump

• US 7,736,335 B2
• Filed: 06/07/2005
• Issued: 06/15/2010
• Est. Priority Date: 06/07/2005
• Status: Active Grant

• Current Assignee: Stryker Corporation
• Original Assignee: Stryker Corporation
• Inventors: Radgowski, Todd J., Cover, Reid S.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): Price; Nathan R
• Application Number:
  US11/146,870
• Publication Number:
  US 20060285986A1
• Time in Patent Office: 1,834 Days
• Field of Search: 604/65, 604/67, 604/118, 604/131, 604/132, 604/151, 604/153, 604/890.1, 128/DIG.12, 128/DIG.13
• US Class Current: 604/153
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 3/0202 with electronic control means or interfaces
• CPC Class Codes: A61M 3/0208 before use
• CPC Class Codes: A61M 3/0216 Pressure
• CPC Class Codes: A61M 3/022 Volume; Flow rate
• CPC Class Codes: A61M 3/0258 by means of electric pumps
• CPC Class Codes: A61M 5/148 flexible, e.g. independent bagsA61M5/155 takes precedence

Abstract

A pump for rapidly discharging irrigation fluid to a surgical site. The pump includes a cabinet with an opening. Inside the pump there is a static plate and a dynamic plate that extends towards/retracts from the static plate. The space between the plates is a bag well in which a bag containing irrigation fluid can be inserted/replaced through the cabinet opening. A lid covers the opening. A sensor monitors the open/closed state of the lid. A drive motor actuates the dynamic plate. A control unit regulates the actuation of the motor. Only when the lid sensor determines that the lid is closed does the control unit actuate the motor. The dynamic plate can be placed in various open positions relative to the static plate so bags containing different volumes of fluid can be used with the pump.

Claims

1. A surgical irrigation pump arrangement comprising:

a cabinet, said cabinet having an opening;

first and second plates disposed in said cabinet, said first plate being movable towards and away from said second plate so as to define a varying volume bag well between said first and second plates, said varying volume bag well being accessible through said opening in said cabinet;

a drive assembly disposed in said cabinet and attached to said first plate for moving said first plate;

a user interface including a bag-size control configured for actuation by a user to allow selection of a first fluid bag size or a second fluid bag size of a different volume than a volume of the first fluid bag size;

a control unit in communication with said bag-size control and connected to said drive assembly, said control unit actuating said drive assembly to move said first plate to a first position wherein said first plate is spaced from said second plate a first distance sufficient to accommodate the first fluid bag size in said varying volume bag well when said bag-size control indicates a user selection of the first fluid bag size, said control unit actuating said drive assembly to move said first plate to a second position wherein said first plate is spaced from said second plate a second distance different from the first distance and sufficient to accommodate the second fluid bag size in said varying volume bag well when said bag-size control indicates a user selection of the second fluid bag size, said control unit actuating said drive assembly to move said first plate towards said second plate to compress a fluid bag disposed in said varying volume bag well, said control unit preventing operation of said drive assembly when the first fluid bag size is selected and said first plate is in said first position and a user attempts to place a fluid bag corresponding to the second fluid bag size in said varying volume bag well, and said control unit preventing operation of said drive assembly when the second fluid bag size is selected and said first plate is in said second position and a fluid bag corresponding to the first fluid bag size is located in said varying volume bag well.

2. The pump arrangement of claim 1, wherein both said first plate and said second plate are attached to said drive assembly and configured to move towards and away from one another so as to define said varying volume bag well between said first and second plates.

3. The pump arrangement of claim 1, further comprising:

a lid moveably attached to said cabinet and selectively positionable in a closed position wherein said lid closes said opening in said cabinet and an open position wherein said lid is spaced from said opening; and

a lid state sensor attached to said cabinet for monitoring an open/closed state of said lid;

wherein said control unit is in communication with said lid state sensor, said control unit being configured to allow actuation of said drive assembly only when said lid state sensor indicates that said lid is in the closed position.

4. The pump arrangement of claim 3, wherein:

said cabinet defines a recessed surface forming part of said opening and dimensioned to accommodate an outflow tube extending through said opening; and

said lid is formed with a nose that, when said lid is in the closed position, extends over but is spaced from said recessed surface.

5. The pump arrangement of claim 3, further comprising:

a latch moveably mounted to said cabinet for holding said lid in the closed position; and

a latch actuator disposed in said cabinet and connected to said latch for selectively moving said latch away from said lid to allow said lid to move into the open position;

wherein said control unit is connected to said latch actuator for causing said latch actuator to move said latch away from said lid, and said control unit is further configured to only actuate said latch actuator to move said latch away from said lid when said drive assembly is not being actuated.

6. The pump arrangement of claim 3, further comprising:

a biasing member extending between said cabinet and said lid for normally urging said lid into the open position away from said opening in said cabinet;

a latch moveably mounted to said cabinet for holding said lid in the closed position; and

a latch actuator disposed in said cabinet and connected to said latch for selectively moving said latch away from said lid;

wherein said control unit is connected to said latch actuator for causing said latch actuator to move said latch away from said lid, and said control unit is further configured to only actuate said latch actuator when said drive assembly is not being actuated.

7. The pump arrangement of claim 1, wherein said second plate is statically connected to said cabinet.

8. The pump arrangement of claim 1, wherein an end of said first plate is pivotally connected to said second plate.

9. The pump arrangement of claim 1, wherein:

said drive assembly includes a motor and a gear assembly connected to said motor; and

said motor and said gear assembly are attached to said first plate so as to move with said first plate.

10. The pump arrangement of claim 1, wherein:

a pressure sensor is mounted to one of said first plate or said second plate and is positioned to extend into said varying volume bag well to monitor the pressure of a fluid bag in said varying volume bag well and generate a variable signal as a function of a sensed pressure in the fluid bag;

said drive assembly is configured to move said first plate toward said second plate at a variable speed;

said control unit receives from said pressure sensor the signal and is further configured to, in response to the signal, regulate a speed at which said drive assembly causes said first plate to move towards said second plate.

11. The pump arrangement of claim 1, wherein:

said drive assembly includes an electrically actuated motor;

a rechargeable battery pack is located in said cabinet for providing power to said electrically actuated motor; and

a battery charger is disposed in said cabinet for receiving a line current and charging said rechargeable battery pack with a charging current.

12. The pump arrangement of claim 1, wherein said first plate in said second position is spaced from said second plate a distance greater than a distance said first plate is spaced from said second plate in said first position and the second fluid bag size is greater than the first fluid bag size, said pump arrangement comprising a bag presence sensor disposed in said cabinet adjacent said varying volume bag well for detecting the presence of a fluid bag in said varying volume bag well, said bag presence sensor generating a signal upon detecting a fluid bag in said varying volume bag well, said bag presence sensor being positioned in said cabinet so that, when said first plate is in said second position and a fluid bag corresponding to the first fluid bag size is located in said varying volume bag well, said bag presence sensor does not detect the presence of the fluid bag and said control unit prevents operation of said drive assembly.

13. The pump arrangement of claim 12, wherein said control unit is connected to said bag presence sensor for receiving the signal and is further configured to regulate said drive assembly based on whether the signal indicates a fluid bag is in said varying volume bag well.

14. The pump arrangement of claim 1, further comprising a lid moveably attached to said cabinet and positionable in an open position wherein said lid is spaced from said opening and a closed position wherein said lid closes said opening, said lid in the closed position being oriented transversely to both of said first plate and said second plate.

15. A surgical pump, said pump including:

a cabinet, said cabinet having an opening;

a first plate and a second plate disposed in said cabinet, said first plate and said second plate being positioned so as to define a bag well in said cabinet between said first plate and said second plate, said bag well being accessible through said opening, said first plate being displaceable towards and away from said second plate into;

a first open position wherein said first plate and said second plate are spaced from one another a distance sufficient to accommodate a first fluid bag containing a first volume of fluid in said bag well; and

a second open position wherein said first plate and said second plate are spaced from one another a distance sufficient to accommodate a second fluid bag containing a second volume of fluid larger than the first volume of fluid in said bag well;

a bag presence sensor disposed in said cabinet for monitoring the presence/absence of a fluid bag in said bag well and that generates a signal representative of the presence/absence of a fluid bag in said bag well, said bag presence sensor being positioned so that when said first plate is in the second open position and a first fluid bag is in said bag well, said bag presence sensor is unable to detect the presence of the first fluid bag;

a drive assembly disposed in said cabinet and attached to said first plate for displacing said first plate towards and retracting said first plate away from said second plate; and

a control unit connected to said bag presence sensor for receiving the signal, and connected to said drive assembly for controlling actuation of said drive assembly, said control unit regulating actuation of said drive assembly based on whether the signal from said bag presence sensor indicates the presence of a fluid bag in said bag well, said control unit preventing actuation of said drive assembly and operation of said pump when the signal from said bag presence sensor indicates that no fluid bag is present in said bag well.

16. The surgical pump of claim 15, wherein said drive assembly includes a motor disposed in said cabinet.

17. The surgical pump of claim 15 wherein said drive assembly includes:

a motor having a drive shaft, said motor being attached to said first plate to move with said first plate;

a gear assembly attached to said first plate to move with said first plate, said gear assembly including at least one pinion gear and configured to receive rotational power from said drive shaft so that the power from said drive shaft rotates said at least one pinion gear; and

a rack statically mounted on said second plate in said cabinet, wherein said rack is positioned so that said at least one pinion gear engages said rack so that rotation of said at least one pinion gear causes movement of said first plate toward said second plate.

18. The surgical pump of claim 15, wherein:

a pressure sensor is mounted to one of said first plate or said second plate and is positioned to extend into said bag well to monitor the pressure of a fluid bag in said bag well and generate a variable signal as a function of a sensed bag pressure in the fluid bag;

said drive assembly is configured to move said first plate toward said second plate at a variable speed, said control unit receiving from said pressure sensor the signal, and in response to the signal, regulating the speed at which said drive assembly causes said first plate to move towards said second plate.

19. The surgical pump of claim 15, wherein said first plate and said second plate are pivotally connected together.

20. The surgical pump of claim 15, wherein said second plate is statically mounted to said cabinet.

21. The surgical pump of claim 15, wherein said bag presence sensor is mounted to one of said first plate or said second plate.

22. The surgical pump of claim 21, wherein said drive assembly includes a motor mounted to said first plate that is displaceable so as to move with said first plate.

23. The surgical pump of claim 15, wherein said bag presence sensor is disposed in said cabinet to contact the second fluid bag when the second fluid bag containing the second volume of fluid is placed in said bag well and said first plate is in said second open position, and said bag presence sensor is disposed in said cabinet so as to not contact the first fluid bag when the first fluid bag containing the first volume of fluid is placed in said bag well and said first plate is in said second open position, and said bag presence sensor is disposed in said cabinet so as to contact the first fluid bag when the first fluid bag containing the first volume of fluid is placed in said bag well and said first plate is in said first open position.

24. The surgical pump of claim 23, wherein said bag presence sensor is disposed on said first plate in said bag well.

25. A surgical pump comprising:

a cabinet;

a first plate and a second plate disposed in said cabinet, said first plate and said second plate defining a bag well therebetween;

a drive assembly connected to said first plate for effecting relative movement between said first plate and said second plate to increase or reduce a volume of said bag well;

a control unit connected to said drive assembly and including a control circuit configured to actuate said drive assembly to position said first plate relative to said second plate in;

a first position defining a first volume of said bag well wherein a first fluid bag containing a first volume of fluid can be fully received in said bag well; and

a second position defining a second volume of said bag well wherein said first fluid bag or a second fluid bag containing a second volume of fluid greater than the first volume of fluid and exceeding said first volume of said bag well can be fully received in said bag well; and

a bag presence sensor in communication with said control unit and located in a position in said bag well for detecting the presence of a fluid bag in said bag well and sending a bag presence signal to said control unit, said bag presence sensor being located in a position in said bag well so as to be incapable of detecting the first fluid bag in said bag well when said first plate is in the second position such that said bag presence sensor does not send a bag presence signal to said control unit and said control unit prevents operation of said pump.

26. The pump of claim 25, wherein said control circuit of said control unit is configured to actuate said drive assembly only upon receiving a bag presence signal from said bag presence sensor.

27. The pump of claim 25, wherein said bag presence sensor is located in said bag well in a position which allows said bag presence sensor to detect the presence of the first fluid bag in said bag well when said first plate is in the first position.

28. The pump of claim 25, wherein said cabinet comprises:

an opening and a lid connected to said cabinet for movement between an open position wherein said lid is spaced from said opening and a closed position wherein said lid covers said opening;

a latch engageable with said lid to secure said lid in the closed position; and

a latch actuator connected to said latch and controlled by said control unit, wherein said control unit locks said latch actuator to maintain said lid in the closed position when said drive assembly is effecting a reduction in the volume of said bag well.

29. The pump of claim 28, wherein said control unit unlocks said latch actuator to disengage said latch from said lid and allow said lid to move into the open position and allow said drive assembly to effect an increase in the volume of said bag well.