Elastic composite for a disposable absorbent garment, and a system and process for making the elastic composite and a garment having the elastic composite
First Claim
1. A method of making an elastic composite for incorporation into a disposable absorbent garment, said method comprising the steps of:
- conveying a first sheet of material on a web moving platform such that the front sheet is moved with the moving platform;
spinning a section of a continuous strand of elastic element three hundred and sixty degrees about the moving platform and the first sheet on the platform, thereby applying the section of elastic element onto the first sheet along a direction generally transverse to a moving first sheet;
cutting the section of elastic element to sever the section from the continuous strand; and
repeating the spinning and cutting steps such that a plurality of spaced apart elastic elements are applied on the first sheet.
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Abstract
A method is provided for making an elastic composite for incorporation into a disposable absorbent garment. An elastic element applicator is provided that is configured to move a section of a continuous strand of elastic element generally about a plane. A first web of material is conveyed in a first web moving direction such that the first web intersects the plane. Then, the applicator is operated to move the elastic element about the plane, thereby applying the section of elastic element onto the first web along a direction generally transverse to the web moving direction and such that the first web draws the continuous elastic strand from the elastic element applicator as the first web is conveyed away from the plane. The elastic element applicator may be in the form of a spin cylinder or bracket that is operated to spin the elastic element about the moving first web, thereby applying the elastic element on the first web.
54 Citations
27 Claims
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1. A method of making an elastic composite for incorporation into a disposable absorbent garment, said method comprising the steps of:
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conveying a first sheet of material on a web moving platform such that the front sheet is moved with the moving platform; spinning a section of a continuous strand of elastic element three hundred and sixty degrees about the moving platform and the first sheet on the platform, thereby applying the section of elastic element onto the first sheet along a direction generally transverse to a moving first sheet; cutting the section of elastic element to sever the section from the continuous strand; and repeating the spinning and cutting steps such that a plurality of spaced apart elastic elements are applied on the first sheet. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. A method of making an elastic composite for incorporation into a disposable absorbent garment, said method comprising the steps of:
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spinning an end section of a continuous strand of elastic element generally three hundred and sixty degrees about a plane; and conveying a first web of material, including moving the first web of material into and generally past the plane and redirecting the first web in a web moving direction such that the first web returns to intersect the plane, whereby the section of elastic element is applied onto the returning first web along a direction generally transverse to the web moving direction. - View Dependent Claims (16, 17, 18, 19, 20, 21)
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22. A method of making an elastic composite for incorporation into a disposable absorbent garment, said method comprising the steps of:
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providing a web moving platform for moving a sheet of material; positioning a spinning assembly in space apart relation to the web moving platform, the spinning assembly being configured to spin a section of a continuous strand of elastic element generally about a plane intersecting the platform; positioning a feed source of elastic strand at a location spaced from the spinning assembly; feeding the spinning head assembly a continuous elastic strand from the feed source; conveying a first sheet of material in a web moving direction such that the first sheet intersects the plane, including moving the web moving platform such that the first sheet moves therewith; operating the spinning assembly to spin the end section of continuous elastic strand three hundred and sixty degrees about the plane and about the moving platform and web thereon, thereby applying the end section of elastic strand onto the first sheet along a direction generally transverse to the web moving direction; and wherein the conveying step includes directing the first sheet of material from a first side of the plane toward a spin axis of the spinning assembly, and wherein the feed source is positioned on a second side of the plane, spaced apart from the plane, such that the feeding step further includes drawing the elastic strand from the feed source toward the spin axis. - View Dependent Claims (23, 24, 25, 26, 27)
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Specification