Fiber optic MEMS seismic sensor with mass supported by hinged beams

• US 7,743,661 B2
• Filed: 02/12/2007
• Issued: 06/29/2010
• Est. Priority Date: 04/26/2006
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company), Preciseley Microtechnology Corporation
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Zhou, Tiansheng, Bush, Ira Jeffrey, McNair, Fred, Berthold, John W.
• Primary Examiner(s): CHAPMAN JR, JOHN E
• Application Number:
  US11/705,224
• Publication Number:
  US 20090056447A1
• Time in Patent Office: 1,233 Days
• Field of Search: 735/142.6, 735/142.7, 736/53, 736/57, 356/482
• US Class Current: 73/653
• CPC Class Codes: G01H 9/006 the vibrations causing a variation in the relative position of the end of a fibre and another element
• CPC Class Codes: G01P 15/093 by photoelectric pick-up
• CPC Class Codes: G01P 15/18 in two or more dimensions
• CPC Class Codes: G01P 2015/0837 the mass being suspended so as to only allow movement perpendicular to the plane of the substrate, i.e. z-axis sensor
• CPC Class Codes: G01V 1/184 Multi-component geophones

Abstract

The present invention relates to an optic seismic MEMS sensor. More specifically, a proof mass is supported by a frame having supporting beams. The proof mass is positioned within the frame and has a hinged attachment to the beams. The proof mass has a sensor gap having a first reflector and a second reflector positioned at opposing ends of the sensor gap. An optical fiber injects light into the sensor gap and light is reflected to determine seismic movement of the proof mass with respect to the frame. Stops are provided for limiting the movement of the proof mass to minimize strain on the attachment of the beams and the proof mass.

Claims

1. A fiber optic MEMS seismic sensor comprising:

a frame;

a proof mass supported by the frame, the proof mass having a hole formed therein, the hole movable with respect to the frame; and

a sensor gap defined between a first reflector and a second reflector, the first reflector located adjacent the proof mass at a first end of the hole, the second reflector located at an opposite end of the hole, wherein the second reflector is bonded to the proof mass.

2. The seismic sensor of claim 1 wherein the frame has a plurality of beams extending to support the proof mass within the frame.

3. The seismic sensor of claim 2 wherein the plurality of beams have a hinged attachment to the proof mass.

4. The seismic sensor of claim 2 further comprising:

a borosilicate glass wafer bonded to a top surface of the frame.

5. The seismic sensor of claim 1 further comprising:

a glass wafer bonded to a bottom surface of the frame, the glass having stopping members for limiting the movement of the proof mass.

6. The seismic sensor of claim 5 wherein the substance is borosilicate glass.

7. The seismic sensor of claim 1 further comprising:

an optical fiber transmitting light to the sensor gap of the proof mass.

8. The seismic sensor of claim 7 wherein the reflector on glass wafer adjacent to proof mass only transmits a portion of the light into the sensor.

9. The seismic sensor of claim 7 further comprising:

an angle polish on the end of the fiber to prevent back reflection.

10. A fiber optic MEMS sensor, the sensor comprising:

a frame having supporting beams extending therefrom;

a proof mass having a hinged attachment to the beams, the proof mass movable with respect to the frame, the proof mass having a hole formed therein, the hole is an aperture extending through the proof mass to a silicon dioxide surface at bottom of proof mass; and

an optical assembly injecting light into the hole, wherein the hole has a coating at an end distal to the optical assembly, the coating capable of reflecting a portion of the light to determine a sensor gap.

11. The sensor of claim 10 wherein the coating is a gold coating.

12. The sensor of claim 10 further comprising:

a stopping member connected to the frame, the stopping member limiting movement of the proof mass.

13. The sensor of claim 10 further comprising:

a borosilicate glass material bonded to a top surface and a bottom surface of the frame, the borosilicate glass material on top surface reflecting a portion of the light from the optical fiber assembly back into the optical assembly.

14. The sensor of claim 13 further comprising:

a reflective coating on the borosilicate glass surface adjacent to the proof mass, wherein the reflective coating reflects substantially more of the light from the optical assembly than the borosilicate glass material.

15. The sensor of claim 14 wherein the optical assembly extends into the borosilicate glass material bonded to the top surface of the frame.

16. A method of manufacturing a MEMS fiber optic sensor comprising the steps of:

providing a silicon wafer having a plurality of layers;

etching a first layer of the wafer to define a sensor gap cavity, a proof mass and a frame, a portion of the sensor gap being a hole extending through the first layer of the wafer and the proof mass, the frame having beams positioned to support the proof mass; and

depositing a reflective coating on the bottom of the hole in the proof mass.

17. The method of claim 16 wherein the reflective coating contains gold.

18. The method of claim 17 further comprising:

anodically bonding borosilicate glass to the frame.

19. The method of claim 18 wherein the borosilicate glass has stops for limiting the movement of the proof mass with respect to the frame.

20. The method of claim 16 wherein the beams have a hinged attachment to the proof mass.