Adjustable height counter top system

• US 7,743,716 B1
• Filed: 06/20/2006
• Issued: 06/29/2010
• Est. Priority Date: 06/20/2005
• Status: Active Grant

• Current Assignee: Eric S. Burka
• Original Assignee: Eric S. Burka
• Inventors: Burka, Eric S.
• Primary Examiner(s): CHEN, JOSE V
• Application Number:
  US11/471,130
• Time in Patent Office: 1,470 Days
• Field of Search: 108/147, 108/106, 108/10, 108/147.11, 108/50.01, 108/50.02, 312/247, 312/312, 312/140.1, 312/319.8, 312/319.1, 312/349, 312/350, 248/188.5, 248/188.2, 248/162.1, 248/406.2
• US Class Current: 108/147
• CPC Class Codes: A47B 77/02 General layout, e.g. relative arrangement of compartments, working surface or surfaces, supports for apparatus A47B77/08 takes precedence ; combinable furniture units A47B87/00
• CPC Class Codes: A47B 9/12 with flexible height-adjusting means, e.g. rope, chain

Abstract

A motorized elevator unit for adjusting the height of counter tops has right and left elevator assemblies under control of a primary control switch. Each elevator assembly includes top and bottom frames which may be formed from T-slotted framing with the top frame sliding vertically along the bottom frame on rollers received in the bottom frame. A movable counter top is mounted on the top frames and a motor drive assembly raises and lowers the top frames in unison. The elevator unit may be housed in a standard base cabinet and may be integrated with other standard base cabinets having stationary counter tops.

Claims

1. An elevator unit for a work counter comprising:

a right and a left elevator assembly, a drive assembly and a motor,

each said right and left elevator assembly including a top frame and a bottom frame with T-slotted vertical side rails, said bottom frame attached to a support surface, said top frame sliding vertically along said bottom frame on rollers received in the T-slots of the vertical side rails of said bottom frame;

said drive assembly including a spaced apart drive and driven pulley attached to one of said top frame and said bottom frame of each said right and left elevator assembly, said drive and driven pulley connected by a synchronous drive belt;

said synchronous drive belt attached to the other of said top frame and said bottom frame of each said right and left elevator assembly, each said synchronous drive belt including compression springs to allow for misalignments between said right and left elevator assemblies; and

a common drive shaft connected to the drive pulley of each of said right and left elevator assemblies;

said motor connected to the common drive shaft,

whereby the top frames of said right and left elevator assemblies are raised or lowered in unison by rotation of the common drive shaft by the motor.

2. The elevator unit of claim 1 wherein the rollers are mounted on a face of the top frame and received into side edges of the bottom frame.

3. The elevator unit of claim 1 wherein a movable counter top is mounted on a rear counter top brace that joins the right and left elevator assemblies and a work counter mounting rail attached to the top frame of the right and left elevator assemblies.

4. The elevator unit of claim 1 wherein the motor is a reversible electric motor with a motor brake.

5. The base counter assembly of claim 1 wherein a counter balance is attached between the top and bottom frames of each of the right and left elevator assemblies, said counter balance sized in accordance with the weight of the movable counter and serving as a counterbalance.

6. An elevator unit for a work counter comprising:

a right and a left elevator assembly, a drive assembly and a motor,

each said right and left elevator assembly including a top frame and a bottom frame with T-slotted vertical side rails, said bottom frame attached to a support surface, said top frame sliding vertically along said bottom frame on rollers received in the T-slots of the vertical side rails of said bottom frame;

said drive assembly including a spaced apart drive and driven sprocket attached to one of said top frame and said bottom frame, said drive and driven sprockets connected by a roller chain drive;

a first and second end of said roller chain drive joined by a connecting link received in an angle bracket on the top frame, a first compression spring attached to the roller chain drive above said bracket and a second compression spring attached to the roller chain drive below said angle bracket, first and second limit switches attached to the connecting link for detecting when travel of the elevator unit is stopped and the springs compressed by a preselected amount, said first limit switch triggered by the connecting link and stopping upward travel of the elevator unit when the first spring is compressed and said second limit switch triggered by the connecting link and stopping downward travel of the elevator unit when the second spring is compressed; and

a common drive shaft connected to the drive sprocket of each of said right and left elevator assemblies;

said motor connected to the common drive shaft,

whereby the top frames of said right and left elevator assemblies are raised or lowered in unison by rotation of the common drive shaft by the motor.

7. The elevator unit of claim 6 wherein the motor is a reversible electric motor with a power brake connected to a primary control switch and wherein signals from the first and second limit switches are processed by a control circuit that disengages power to the electric motor in the direction of elevator unit travel when the limit is exceeded.

8. The elevator unit of claim 7 wherein a gas compression spring is attached between the top and bottom frames of each of the right and left elevator assemblies, said gas compression spring sized in accordance with the weight of the movable counter and serving as a counter balance.

9. The elevator unit of claim 8 wherein a movable counter top is mounted on a rear counter top brace that joins the right and left elevator assemblies and on a work counter mounting rail attached to the top frame of the right and left elevator assemblies, said rear counter top brace and work counter mounting rails formed of T-slotted framing, an outer face of which includes a flexible strip for sealing the movable counter top against an adjacent stationary counter top.

10. The elevator unit of claim 8 wherein a movable counter top is mounted on a rear counter top brace that joins the right and left elevator assemblies and on a work counter mounting rail attached to the top frame of the right and left elevator assemblies, said rear counter top brace and work counter mounting rails formed of T-slotted framing, a tray with a drain mounted under the movable counter top along each of said work counter mounting rails for receiving liquids that may spill over the movable counter top.

11. A base counter assembly including a base cabinet within which is installed an elevator unit supporting a movable work counter, said elevator unit comprising:

a right and a left elevator assembly, a drive assembly and a motor,

each said right and left elevator assembly including a top frame and a bottom frame with vertical side rails formed of T-slotted framing, said bottom frame attached to a support surface, said top frame sliding vertically along said bottom frame on rollers received in the T-slots of the vertical side rails of said bottom frame, said movable counter top mounted on a rear counter top brace that joins the right and left elevator assemblies and a work counter mounting rail attached to the top frame of the right and left elevator assemblies;

said drive assembly including a spaced apart drive and driven sprocket attached to one of said top frame and said bottom frame, said drive and driven sprockets connected by a roller chain drive;

a first and second end of said roller chain drive joined by a connecting link received in an angle bracket on the top frame, a first compression spring attached to the roller chain drive above said bracket and a second compression spring attached to the roller chain drive below said angle bracket, first and second limit switches attached to the connecting link for detecting when travel of the elevator unit is stopped and the springs compressed by a preselected amount, said first limit switch triggered by the connecting link and stopping upward travel of the elevator unit when the first spring is compressed and said second limit switch triggered by the connecting link and stopping downward travel of the elevator unit when the second spring is compressed; and

a common drive shaft connected to the drive sprocket of each of said right and left elevator assemblies;

said motor connected to the common drive shaft,

whereby the top frames of said right and left elevator assemblies are raised or lowered in unison by rotation of the common drive shaft by the motor.

12. The base counter assembly of claim 11 wherein a gas compression spring is attached between the top and bottom frames of each of the right and left elevator assemblies, said gas compression spring sized in accordance with the weight of the movable counter and serving as a counterbalance.

13. The base counter assembly of claim 11 wherein the motor is a reversible electric motor with a power brake connected to a primary control switch and wherein signals from the first and second limit switches are processed by a control circuit that disengages power to the electric motor in the direction of elevator unit travel when the limit is exceeded.

14. The base counter assembly of claim 13 wherein the primary control switch is housed in an interface frame forming a portion of the right or left hand side of the cabinet.

15. The base counter assembly of claim 14 wherein a second interface frame is provide on the side of the cabinet opposite the interface frame with the primary control switch.

16. The base counter assembly of claim 11 wherein a sink is mounted in the movable counter top and wherein the cabinet has a cabinet doorframe that is recessed to provide under cabinet clearance for utilization of a regular chair or clearance for a wheelchair and a toe kick in the bottom front of the cabinet with adequate height to clear foot supports on most wheelchairs.

17. The base counter assembly of claim 16 wherein a valance board is mounted to a front bottom of the movable counter top.

19. The base counter assembly of claim 11 comprising a first base cabinet with a sink in the movable counter top and a second base cabinet with a stove mounted in the movable counter top, each with an elevator unit.

20. The base counter assembly of claim 19 wherein each elevator unit has a reversible electric motor with a power brake, said motors synchronized and connected to a primary control switch and wherein signals from the first and second limit switches from both elevator units are processed by a control circuit that disengages power to both electric motors in the direction of elevator unit travel when the limit is exceeded by any of said limit switches.

18. The base counter assembly of 11 wherein a stove is mounted in the movable counter top and wherein an extensible screen is mounted below the stove.