Multi-layer core golf ball having opposing hardness gradient with steep gradient outer core layer

• US 7,744,489 B2
• Filed: 07/22/2008
• Issued: 06/29/2010
• Est. Priority Date: 07/03/2007
• Status: Expired due to Fees

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Sullivan, Michael J., Ladd, Derek A., Comeau, Brian
• Primary Examiner(s): GORDEN, RAEANN
• Application Number:
  US12/177,227
• Publication Number:
  US 20090011867A1
• Time in Patent Office: 707 Days
• Field of Search: 473/373, 473/374
• US Class Current: 473/373
• CPC Class Codes: A63B 37/0032 Hardness gradient
• CPC Class Codes: A63B 37/0043 Hardness
• CPC Class Codes: A63B 37/0044 Hardness gradient
• CPC Class Codes: A63B 37/0045 Thickness
• CPC Class Codes: A63B 37/0051 Materials other than polybutadienes; Constructional details
• CPC Class Codes: A63B 37/00621 Centre hardness
• CPC Class Codes: A63B 37/00622 Surface hardness
• CPC Class Codes: A63B 37/0063 Hardness gradient
• CPC Class Codes: A63B 37/0064 Diameter
• CPC Class Codes: A63B 37/0075 Three piece balls, i.e. cover, intermediate layer and core
• CPC Class Codes: A63B 37/0092 Hardness distribution amongst different ball layers

Abstract

A golf ball comprising an inner core having an outer surface and a geometric center and being formed from a substantially homogenous composition such that the geometric center has a hardness of 51 to 76 Shore C and the outer surface has a hardness of 50 to 75 Shore C. An outer core layer is disposed about the inner core and has an outer surface having a hardness of 85 to 98 Shore C and an inner surface having a hardness of 68 to 78 Shore C and being formed from a second substantially homogenous rubber composition, the rubber composition comprising a base rubber and a resorcinol. A cover layer is disposed about the outer core layer. The hardness of the second outer surface is greater than the hardness of the inner surface to define a positive hardness gradient of greater than 15 Shore C, and the hardness of the first outer surface is lower than the hardness of the geometric center to define a negative hardness gradient of −1 to −5 Shore C.

Claims

1. A golf ball comprising:

an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous composition throughout such that the geometric center has a hardness of 51 to 76 Shore C and the first outer surface has a hardness of 50 to 75 Shore C;

an outer core layer disposed about the inner core, the outer core layer having a second outer surface having a hardness of 85 to 98 Shore C and an inner surface having a hardness of 68 to 78 Shore C and being formed from a second substantially homogenous rubber composition throughout, the rubber composition comprising a base rubber and a resorcinol; and

a cover layer disposed about the outer core layer;

wherein the geometric center, the first and second outer surfaces, and the inner surface each have a hardness, the hardness of the second outer surface being greater than the hardness of the inner surface to define a positive hardness gradient of greater than 15 Shore C, and the hardness of the first outer surface being lower than the hardness of the geometric center to define a negative hardness gradient of −

1 to −

5 Shore C.

2. The golf ball of claim 1, wherein the positive hardness gradient is greater than 20 Shore C.

3. The golf ball of claim 2, wherein the positive hardness gradient is greater than 25 Shore C.

4. The golf ball of claim 1, wherein the resorcinol is present in an amount of about 0.1 pph to about 1.0 pph.

5. The golf ball of claim 1, wherein the hardness of the first outer surface is 65 Shore C to 70 Shore C and the hardness of the geometric center is 67 Shore C to 72 Shore C.

6. The golf ball of claim 1, wherein the hardness of the second outer surface is 90 Shore C to 95 Shore C and the hardness of the inner surface is 70 Shore C to 75 Shore C.

7. The golf ball of claim 1, wherein the inner surface hardness is less than the hardness of the geometric center and first outer surface.

8. The golf ball of claim 1, wherein the first composition comprises an antioxidant in an amount of about 0.1 pph to about 1.0 pph.

9. The golf ball of claim 1, wherein the cover layer comprises an inner cover layer and an outer cover layer.

10. A golf ball comprising:

an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous composition throughout such that the geometric center has a hardness of 56 to 80 Shore C and the first outer surface has a hardness of 50 to 75 Shore C;

an outer core layer disposed about the inner core, the outer core layer having a second outer surface having a hardness of 85 to 98 Shore C and an inner surface having a hardness of 68 to 78 Shore C and being formed from a second substantially homogenous rubber composition throughout, the rubber composition comprising a base rubber and a resorcinol; and

a cover layer disposed about the outer core layer;

wherein the geometric center, the first and second outer surfaces, and the inner surface each have a hardness, the hardness of the second outer surface being greater than the hardness of the inner surface to define a positive hardness gradient of greater than 15 Shore C, and the hardness of the first outer surface being lower than the hardness of the geometric center to define a negative hardness gradient of −

6 Shore C or greater.

11. The golf ball of claim 10, wherein the positive hardness gradient is greater than 20 Shore C.

12. The golf ball of claim 11, wherein the positive hardness gradient is greater than 25 Shore C.

13. The golf ball of claim 10, wherein the resorcinol is present in an amount of about 0.1 pph to about 1.0 pph.

14. The golf ball of claim 10, wherein the hardness of the first outer surface is 65 Shore C to 70 Shore C and the hardness of the geometric center is 72 Shore C to 77 Shore C.

15. The golf ball of claim 10, wherein the hardness of the second outer surface is 90 Shore C to 95 Shore C and the hardness of the inner surface is 70 Shore C to 75 Shore C.

16. The golf ball of claim 10, wherein the inner surface hardness is greater than the hardness of the first outer surface and less than the hardness of the geometric center.

17. The golf ball of claim 10, wherein the negative hardness gradient is −

6 to −

15 Shore C.

18. The golf ball of claim 17, wherein negative hardness gradient is −

8 to −

12 Shore C.

19. The golf ball of claim 10, wherein the first composition comprises an antioxidant in an amount of about 0.1 pph to about 1.0 pph.

20. The golf ball of claim 10, wherein the cover layer comprises an inner cover layer and an outer cover layer.