Golf ball core with soft outer transition volume and negative hardness gradient

• US 7,744,490 B2
• Filed: 03/27/2008
• Issued: 06/29/2010
• Est. Priority Date: 07/03/2007
• Status: Active Grant

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Sullivan, Michael J., Goguen, Douglas S., Comeau, Brian
• Primary Examiner(s): GORDEN, RAEANN
• Application Number:
  US12/056,361
• Publication Number:
  US 20090011855A1
• Time in Patent Office: 824 Days
• Field of Search: 473/373, 473/374, 473/376
• US Class Current: 473/376
• CPC Class Codes: A63B 37/0063 Hardness gradient
• CPC Class Codes: A63B 37/0076 Multi-piece balls, i.e. having two or more intermediate layers
• CPC Class Codes: A63B 37/0092 Hardness distribution amongst different ball layers

Abstract

A golf ball including a unitary core having a volume, an outer surface, a geometric center, and an outermost transition volume adjacent to the outer surface, the core being formed from a substantially homogenous composition; and a cover layer. The outermost transition volume is disposed between the core outer surface and the geometric center, the transition volume has an outer portion congruent with the core outer surface, and comprises the outermost 45% of the core volume or less. Both a hardness of the core outer surface and a hardness within the outermost transition volume are less than the hardness of the geometric center to define a negative hardness gradient.

Claims

1. A golf ball comprising:

a unitary inner core having a volume, an outer surface, a geometric center, and an outermost transition volume adjacent to the outer surface, the core being formed from a substantially homogenous composition;

an outer core layer disposed about the unitary inner core and having a negative hardness gradient or a positive hardness gradient;

an inner cover layer; and

an outer cover layer comprising a polyurethane, a polyurea, or a hybrid thereof;

wherein the outermost transition volume is disposed between the inner core outer surface and the geometric center, the transition volume has an outer portion congruent with the inner core outer surface, and comprises the outermost 45% of the inner core volume or less;

and wherein both a hardness of the inner core outer surface and a hardness within the outermost transition volume are less than the hardness of the geometric center to define a negative hardness gradient.

2. The golf ball of claim 1, wherein the inner cover layer comprises an ionomeric material.

3. The golf ball of claim 1, wherein the transition volume comprises the outermost 5% to 40% of the core volume.

4. The golf ball of claim 3, wherein the transition volume comprises the outermost 10% to 30% of the core volume.

5. The golf ball of claim 4, wherein the transition volume comprises the outermost 10% to 20% of the core volume.

6. The golf ball of claim 1, wherein the transition volume has a thickness of 0.65 mm to 2.5 mm.

7. The golf ball of claim 6, wherein the transition volume thickness is 0.75 mm to 1.9 mm.

8. The golf ball of claim 7, wherein the transition volume thickness is 1 mm to 1.5 mm.

9. The golf ball of claim 1, wherein the hardness of the core outer surface is 1 Shore C to 10 Shore C lower than the hardness at the geometric center.

10. The golf ball of claim 9, wherein the hardness of the core outer surface is 1 Shore C to 5 Shore C lower than the hardness at the geometric center.

11. The golf ball of claim 1, wherein the transition volume has an inner portion and the hardness within the transition volume decreases by at least 2 Shore C/mm in a direction away from the inner portion and towards the outer portion.

12. The golf ball of claim 11, wherein the transition volume has an inner portion and the hardness within the transition volume decreases by at least 3 Shore C/mm in a direction away from the inner portion and towards the outer portion.

13. The golf ball of claim 12, wherein the transition volume has an inner portion and the hardness within the transition volume decreases by at least 4 Shore C/mm in a direction away from the inner portion and towards the outer portion.