Common mode & differential mode filter for variable speed drive

• US 7,746,020 B2
• Filed: 10/31/2007
• Issued: 06/29/2010
• Est. Priority Date: 01/22/2007
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Adiga Manoor, Shreesha, Schnetzka, Harold R., Jadric, Ivan
• Primary Examiner(s): Duda; Rina I
• Application Number:
  US11/931,993
• Publication Number:
  US 20080174255A1
• Time in Patent Office: 972 Days
• Field of Search: 333/178, 318/632, 318/611, 318/629
• US Class Current: 318/632
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/123 Suppression of common mode voltage or current
• CPC Class Codes: H02P 2201/03 AC-DC converter stage controlled to provide a defined DC link voltage general aspects of plural converters in cascade H02M
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 29/50 Reduction of harmonics
• CPC Class Codes: H03L 7/093 using special filtering or amplification characteristics in the loop H03L7/087 - H03L7/091 take precedence
• CPC Class Codes: H03L 7/095 using a lock detector H03L7/087 takes precedence
• CPC Class Codes: H05K 7/20936 Liquid coolant with phase change
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Systems and methods for improved Variable Speed Drives having active inverters include an input filter for filtering common mode and differential mode currents. A three-phase inductor has three windings, each winding of the three-phase inductor having a center tap dividing each winding into a pair of inductor sections; and a three-phase input capacitor bank connected in a wye configuration to the three center taps at one end, and to a common point at the opposite end. The three-phase input capacitor bank provides a short circuit for frequencies above a predetermined fundamental frequency for shunting such frequencies through the three phase capacitor bank, while passing the predetermined fundamental frequency to an input AC power source.

Claims

1. An input filter for filtering common mode and differential mode currents, comprising:

a three-phase inductor having three windings, wherein each winding of the three-phase inductor having a center tap dividing each winding into a pair of inductor sections; and

a three-phase input capacitor bank having three capacitors connected in a wye configuration to the three center taps at one end, and to a common point at the opposite end;

wherein the three-phase input capacitor bank is configured to provide a short circuit for frequencies above a predetermined fundamental frequency for shunting frequencies above a predetermined fundamental frequency through the three phase capacitor bank, while passing the predetermined fundamental frequency to an input AC power source.

2. The input filter of claim 1, further comprising:

the common point at the opposite end of three-phase input capacitor bank also having a connection to earth ground.

3. The input filter of claim 2, further comprising:

a capacitor connected between common point and earth ground.

4. The input filter of claim 2, wherein each of the pairs of inductor sections comprises a line side inductor and a load side inductor being each connected at one end to the center tap, wherein the line side inductor being connected to an AC power source at a second end opposite the center tap, and the load side conductor being connected to a converter stage of the variable speed drive at a second end opposite the center tap.

5. The input filter of claim 2, wherein the three-phase inductor is a five legged inductor comprising:

a core element having at least three leg portions, each leg portion being wound with a pair of electric current carrying coils, and a flux portion, the flux portion connecting the three leg portions in a continuous magnetic path, the flux portion having a pair of vertical legs connected at a top end by a top leg and at a bottom end by a bottom leg to form a substantially rectangular frame portion, the three leg portions being disposed within and in magnetic communication with the frame portion.

6. The input filter of claim 2, wherein the three phase inductor is a four legged conductor, comprising:

a core element having at least three leg portions, each leg portion being wound with a pair of electrical coils, and a flux portion, the flux portion connecting the three leg portions in a continuous magnetic path, the flux portion providing a common flux path, the flux path being excited by common mode current components flowing through the electrical coils.

7. The input filter of claim 1, wherein the input filter is connected between an AC power source and a converter, the converter being configured to convert the input AC voltage to a boosted DC voltage, a DC link connected to the converter, the DC link being configured to filter and store the boosted DC voltage from the converter;

and an inverter stage connected to the DC link, the inverter stage being configured to convert the boosted DC voltage from the DC link into an output AC power having a variable voltage and a variable frequency.

8. The input filter of claim 7, wherein:

the inverter is connected to a first output capacitor bank of three capacitors, each capacitor connected in a wye configuration to an output phase of the inductor;

each of the three capacitors of the first output capacitor bank being connected in common at an end opposite the output phase connection;

the common capacitor connection also being connected to earth.

9. The input filter of claim 8, further comprising:

an output inductor having three output phase windings connected in series with the output phase of the inverter stage; and

a second output capacitor bank of three capacitors, each capacitor of the second output capacitor bank being connected in a wye configuration to a load side of the output inductor;

wherein currents induced by differential mode voltage components are removed from the load side of the output inductor and prevented from flowing to a load connected to the output inductor.