System and method for suppressing DC link voltage buildup due to generator armature reaction

• US 7,746,038 B2
• Filed: 01/02/2008
• Issued: 06/29/2010
• Est. Priority Date: 01/02/2008
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Inventors: Defenbaugh, John F., Maddali, Vijay K.
• Primary Examiner(s): Patel; T C
• Assistant Examiner(s): Cuevas; Pedro J
• Application Number:
  US12/006,430
• Publication Number:
  US 20090167256A1
• Time in Patent Office: 909 Days
• Field of Search: 322/63, 318/616, 318/702, 318/758, 318/802, 318/803, 318140-158
• US Class Current: 322/63
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02H 7/065 against excitation faults
• CPC Class Codes: H02P 9/10 Control effected upon generator excitation circuit to reduce harmful effects of overloads or transients, e.g. sudden application of load, sudden removal of load, sudden change of load
• CPC Class Codes: H02P 9/30 using semiconductor devices
• CPC Class Codes: H02P 9/305 controlling voltage H02P9/302 takes precedence

Abstract

A controller employed in conjunction with a synchronous generator monitors the output voltage of the generator. The controller employs the monitored output voltage as feedback that is used to control the excitation provided to an exciter field winding. In addition, the controller applies a control loop to the monitored output voltage that detects and modifies voltage ripple signals within the monitored output voltage to generate a compensated signal that is used to control the excitation to the exciter field winding. In particular, by detecting and modifying voltage ripple signals within the monitored output voltage, the controller is able to counteract armature reaction voltage ripples caused by unbalanced short-circuit faults, thereby preventing the build-up of voltage on the DC link.

Claims

1. A controller for use in a synchronous generator that includes an exciter field winding, an exciter armature winding, a main field winding and a main armature winding, the controller comprising:

a first input-operably connected to monitor output voltages of the generator;

a voltage calculator operably connected to the first input for calculating an average voltage value based on the monitored output voltages;

a control loop operably connected to the voltage calculator for generating a compensated signal based on the average voltage value, wherein in response to an unbalanced short-circuit condition the control loop identifies and modifies a voltage ripple component within the average voltage value to generate a compensated signal; and

an output operably connected to control excitation provided to the exciter field winding based on the compensated signal provided to the control loop, wherein the compensated signal counteracts armature reaction voltage ripples generated as a result of an unbalanced short-circuit fault.

2. The controller of claim 1, further including:

a second input operably connected to monitor output currents of the generator;

a detector that detects unbalanced short-circuit fault based on the monitored output currents of the generator, wherein the detection circuit selectively applies the control loop to the monitored output voltage when an unbalanced short-circuit fault is detected.

3. The detection circuit of claim 2, wherein the detection circuit compares each phase of the monitored output currents to a threshold value to detect short-circuit conditions.

4. The detection circuit of claim 3, wherein the detection circuit determines that a short-circuit condition is unbalanced when one or more, but not all, of the monitored output currents indicate a short-circuit condition.

5. The controller of claim 1, further including a voltage calculator operably connected to the first inputs to calculate an average value representative of the monitored output voltage.

6. The controller of claim 5, wherein the control loop includes a filter for isolating alternating current (AC) content from the average voltage value to obtain a voltage ripple signal caused by the unbalanced short-circuit fault condition.

7. The controller of claim 6, wherein the control loop includes a phase compensator for applying a phase shift to the voltage ripple signal.

8. The controller of claim 7, wherein the control loop includes a gain compensator for applying a gain to the phase-shifted voltage ripple signal to generate the compensated signal.

9. A method of preventing a build-up of voltage on a DC link connected to an exciter field winding of a generator as a result of an unbalanced short-circuit fault at an output of the generator, the method comprising:

monitoring each phase of output voltage generated by the generator;

calculating an average voltage value based on the monitored output voltage;

applying a control loop that detects and modifies a voltage ripple component detected within the average voltage value to generate a compensated signal; and

applying the compensated signal to the exciter field winding to counteract an armature reaction voltage ripple generated in response to the unbalanced short-circuit fault.

10. The method of claim 9, wherein applying the control loop includes:

monitoring each phase of output current generated by the generator; and

detecting an unbalanced short-circuit condition based on the monitored output current of the generator, wherein the control loop is selectively applied to the average voltage value in response to a detected unbalanced short-circuit condition.

11. The method of claim 10, wherein detecting an unbalanced short-circuit condition includes:

comparing each phase of the monitored output currents to a threshold value to detect whether a short-circuit condition exists on the monitored phase;

determining that an unbalanced short-circuit condition exists when a short-circuit condition exists on one or more, but not all, of the monitored output currents.

12. The method of claim 9, further including converting the monitored output voltage to an averaged voltage value based on the monitored output voltage.

13. The method of claim 12, wherein applying the control loop to the monitored output voltage includes:

detecting a voltage ripple signal in the average voltage value;

applying a phase shift to the voltage ripple signal; and

applying a gain to the phase-shifted voltage ripple signal to generate the compensated signal.

14. A synchronous generator comprising:

an input for receiving direct current (DC) voltage from a DC source;

an exciter field winding;

exciter armature windings mounted on a rotatable shaft that is magnetically coupled to the exciter field winding such that the DC current provided to the exciter field winding induces an alternating current (AC) voltage in the exciter armature windings;

a rotating rectifier mounted on the rotatable shaft and operably connected to the exciter armature windings to convert the AC voltage generated on the exciter armature windings to a DC voltage;

a main field winding mounted on the rotatable shaft and operably connected to receive the DC voltage generated by the rotating rectifier;

main armature windings magnetically coupled to the main field winding such that the DC voltage provided to the main field winding induces an AC output voltage in the main armature windings;

a controller having a first input operably connected to monitor the AC output voltage generated by the main armature windings and to apply a control loop to the monitored output voltage that detects and modifies the monitored output voltage to generate a compensated signal;

wherein the controller employs the compensated signal to control the excitation provided to the exciter field winding to minimize armature reaction ripple voltage caused by unbalanced short-circuit conditions.

15. The synchronous generator of claim 14, wherein the controller includes:

a second input operably connected to monitored the AC output current generated by the main armature windings; and

a detector operably connected to the second input that detects unbalanced short-circuit faults based on the monitored output currents of the generator, wherein the detector causes the control loop to be selectively applied in response to a detected unbalanced short-circuit fault.

16. The synchronous generator of claim 15, wherein the detector detects an unbalanced short-circuit condition when one or more, but not all, of the monitored currents exceed the threshold value.

17. The synchronous generator of claim 14, wherein the controller computes an average voltage value representative of the monitored AC output voltage and provides the average voltage signal as an input to the control loop.

18. The synchronous generator of claim 17, wherein the control loop includes a filter that is applied to the average voltage signal to isolate a voltage ripple caused by an unbalanced short-circuit fault.

19. The synchronous generator of claim 18, wherein the control loop includes a phase compensator for applying a phase shift to the voltage ripple signal.

20. The synchronous generator of claim 19, wherein the control loop includes a gain compensator for applying a gain to the phased shifted voltage ripple signal to generate the compensated signal.

21. A computer readable storage medium encoded with a machine-readable computer program code for generating thereof a compensated signal in response to a detected unbalanced fault condition, the computer readable storage medium including instructions for causing a controller to implement a method comprising:

acquiring input from one or more sensors positioned to monitor output voltage and output current of a generator;

detecting an unbalanced fault condition based on the monitored output current;

calculating an average mean squared voltage signal based on the monitored output voltage;

detecting a voltage ripple signal in the average mean squared voltage signal;

applying a phase shift to the voltage ripple signal;

applying a gain to the phase-shifted voltage ripple signal to generate the compensated signal; and

providing as an output to a current loop controller for generating a desired current on an exciter field winding the compensated signal.