Methods and devices for delivery of prosthetic heart valves and other prosthetics

• US 7,749,266 B2
• Filed: 02/27/2006
• Issued: 07/06/2010
• Est. Priority Date: 02/27/2006
• Status: Expired due to Fees

• Current Assignee: AorTx, Inc. (Johnson & Johnson)
• Original Assignee: AorTx, Inc. (Johnson & Johnson)
• Inventors: Heneveld, Scott, Forster, David C., Walsh, Brandon, Beckey, Brian
• Primary Examiner(s): Ho; (Jackie) Tan-Uyen T.
• Assistant Examiner(s): Dornbusch; Dianne
• Application Number:
  US11/364,715
• Publication Number:
  US 20070203560A1
• Time in Patent Office: 1,590 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.2, 623/1.24, 623/1.26, 623/2.1, 623/2.11, 623/2.12, 623/2.15, 623/2.17, 623/2.19
• US Class Current: 623/2.11
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/243 Deployment by mechanical expansion
• CPC Class Codes: A61F 2/2433 using balloon catheter
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2/2439 Expansion controlled by filaments
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/0023 triangular
• CPC Class Codes: A61F 2250/0003 having an inflatable pocket filled with fluid, e.g. liquid or gas

Abstract

Prosthetic valves and their component parts are described, as are prosthetic valve delivery devices and methods for their use. The prosthetic valves are particularly adapted for use in percutaneous aortic valve replacement procedures. The delivery devices are particularly adapted for use in minimally invasive surgical procedures. The preferred delivery device includes a catheter having a deployment mechanism attached to its distal end, and a handle mechanism attached to its proximal end. A plurality of tethers are provided to selectively restrain the valve during deployment. A number of mechanisms for active deployment of partially expanded prosthetic valves are also described.

Claims

1. An apparatus for delivering a prosthetic device to a treatment location within a patient, comprising:

a delivery device comprising proximal and distal ends, the distal end of the delivery device being adapted to carry a prosthetic device and comprising a nose member, the delivery device also comprising an inner shaft and an outer sheath, the inner shaft being coupled to a first deployment member located at or near the distal end of the delivery device, and the outer sheath being coupled to a second deployment member located at or near the distal end of said delivery device,

wherein the first deployment member comprises a plurality of elongate structures each having a free end portion engaged with one of a plurality of sockets located within the nose member, the plurality of elongate structures each being slidable out of engagement with the respective one of the plurality of sockets;

wherein the outer sheath and the inner shaft are configured to cause the first deployment member to rotate relative to the second deployment member.

2. The apparatus of claim 1, further comprising the prosthetic device, the prosthetic device being a prosthetic valve having a fully contracted state for delivery to a treatment location, and a partially expanded state for deployment at the treatment location.

3. The apparatus of claim 1, wherein each of the elongate structures is a wrapping pin.

4. The apparatus of claim 3, wherein the first deployment member further comprises a hub to which each of the plurality of wrapping pins is secured, the hub being coupled to the inner shaft.

5. The apparatus of claim 4, wherein the nose member is a nosecone having the sockets located therewith, and the first deployment member further comprises a nosecone shaft extending coaxially within the plurality of wrapping pins, the nosecone attached to the distal end of the nosecone shaft.

6. The apparatus of claim 5, further comprising the prosthetic device wrapped onto the plurality of wrapping pins in a fully contracted state of the prosthetic device, wherein the prosthetic device is a prosthetic valve.

7. The apparatus of claim 6, wherein the second deployment member comprises a tubular member that substantially surrounds the prosthetic device and the first deployment member prior to deployment of the prosthetic device.

8. The apparatus of claim 7, wherein the second deployment member further comprises a retainer ring adapted to slidably receive a distal portion of the tubular member therein.

9. The apparatus of claim 8, further comprising a bearing located between the retainer ring and the nosecone, the bearing adapted to allow the retainer ring to rotate with respect to the nosecone.

10. The apparatus of claim 8, wherein the distal portion of the tubular member comprises a ledge having an outer diameter smaller than the outer diameter of an adjacent proximal portion of the tubular member and smaller than an inner diameter of the retainer ring.

11. The apparatus of claim 8, wherein the outer sheath and the inner shaft are adapted to cause relative rotation between the tubular member and the retainer ring on the one hand, and the wrapping pins, the nosecone shaft, and the nosecone on the other.

12. The apparatus of claim 11, wherein the relative rotation causes the prosthetic valve to transform from a fully contracted state for delivery to a treatment location to a partially expanded state for deployment at the treatment location.

13. The apparatus of claim 12, wherein the outer sheath and the tubular member are proximally retractable relative to the prosthetic device to allow the prosthetic device to transform to a fully expanded state.

14. The apparatus of claim 5, wherein the nosecone shaft is slidable with respect to the inner shaft and wherein the plurality of wrapping pins comprises three wrapping pins, each being fixed to the hub such that the free end portion of each of the wrapping pins extends distally from the hub.

15. The apparatus of claim 14, further comprising a wrapping pin stabilizer fixed to the nosecone shaft in a position distal to the hub, the wrapping pin stabilizer comprising three throughholes, each throughhole being slidably coupled with a respective wrapping pin.

16. The apparatus of claim 14, wherein each wrapping pin is tubular with a central lumen.

17. The apparatus of claim 14, wherein each wrapping pin comprises a channel on the outer surface of the wrapping pin.

18. The apparatus of claim 17, wherein a tubular guide is located within each channel.

19. The apparatus of claim 5, further comprising a guidewire lumen extending the length of the delivery device, the guidewire lumen having an open distal end in the distal end of the delivery device.

20. The apparatus of claim 1, wherein each of the plurality of sockets is generally cylindrical with a closed distal end.