Dimmable, high power factor ballast for gas discharge lamps

• US 7,750,580 B2
• Filed: 10/05/2007
• Issued: 07/06/2010
• Est. Priority Date: 10/06/2006
• Status: Expired due to Fees

• Current Assignee: Sampath Sripathy
• Original Assignee: U Lighting Group Co.,Ltd. China
• Inventors: Liu, Jun, Lu, Ning, Ashokkumar, Venugopal
• Primary Examiner(s): Owens; Douglas W
• Assistant Examiner(s): Vu; Jimmy T
• Application Number:
  US11/867,935
• Publication Number:
  US 20080084168A1
• Time in Patent Office: 1,005 Days
• Field of Search: 315/171, 315/200.R, 315/209.R, 315/209.CD, 315/212, 315/224, 315244-247, 315272-276, 315/291, 315/307, 315/308, 315/361, 315/DIG.4, 315/DIG.5
• US Class Current: 315/247
• CPC Class Codes: H05B 41/282 with semiconductor devices H05B41/2806, H05B41/288, H05B41/295 take precedence
• CPC Class Codes: H05B 41/2986 against internal abnormal circuit conditions
• CPC Class Codes: H05B 41/392 using semiconductor devices, e.g. thyristor
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A ballast for operating a compact fluorescent lamp includes a power factor correction circuit and an energy storage capacitor coupled to the output thereof. The power factor correction circuit is configured to draw current from an AC power source during substantially more than half of the cycle of the input AC voltage waveform; i.e., when operated such that full power is supplied to the lamp. Energy transfer elements in the power factor correction circuit extract energy from the AC power source via an input rectifier, even when the peak voltage of the AC voltage waveform is substantially lower than the voltage of the energy storage capacitor, and transfer the energy to the energy storage capacitor a sufficient number of times during for each cycle of the input AC voltage waveform (e.g., at least 500 times for each full cycle of a 60 Hz input AC voltage waveform for a lamp operated at a frequency of 30 kHz), such that the energy storage capacitor remains substantially fully charged during steady-state ballast operation. The power factor circuit additionally provides for improved dimming capability, specifically, dimming the discharge to low levels, while maintaining steady, non-flickering operation.

Claims

1. A ballast for operating a gas discharge lamp, comprising:

a power factor correction circuit and an energy storage capacitor coupled to the output thereof, the power factor correction circuit being configured to draw current from an AC power source during substantially more than half of the cycle of the input AC voltage waveform when substantially full power is being supplied thereto, the power factor correction circuit comprising energy transfer elements for extracting energy from the AC power source via an input rectifier, even when the peak voltage of the AC voltage waveform is substantially lower than the voltage of the energy storage capacitor, and transferring the energy to the energy storage capacitor a sufficient number of times during each cycle of the input AC voltage waveform, such that the energy storage capacitor remains substantially fully charged during steady-state ballast operation;

an inverter coupled to the power factor correction circuit, the energy storage capacitor providing DC power for the inverter; and

a starting circuit coupled for receiving AC power from the inverter and initiating a discharge in the lamp.

2. The ballast of claim 1, further having a dimmer coupled thereto for operating the lamp at variable levels of light output.

3. The ballast of claim 1, wherein the inverter comprises a resonant circuit which, when operated substantially at its resonant frequency, creates a sufficiently high electric field in the lamp to ignite the discharge therein.

4. The ballast of claim 3, wherein operation of the inverter becomes self-sustaining before initiation of the discharge.

5. The ballast of claim 1, wherein the inverter comprises a half-bridge inverter having at least two switching devices coupled in series at the output of the power factor correction circuit, and wherein the ballast further comprises a base drive transformer having at least one winding coupled at the output of the inverter and at least one winding coupled in drive circuitry for each respective switching device, the windings of the base drive circuitry being coupled to provide a predetermined phase relationship of voltages thereacross.

6. The ballast of claim 5 wherein the base drive transformer comprises a core of ferrite material that is operated near saturation.

7. The ballast of claim 1, wherein the lamp comprises a compact fluorescent lamp.

8. The ballast of claim 1, wherein the energy transfer elements comprise:

an inductor having a first terminal coupled to the output of the input rectifier and having a second terminal coupled to the anode of a first diode;

the cathode of the first diode being coupled to the cathode of a second diode, the anode of the second diode being coupled to the cathode of a third diode;

a parallel combination of a first and a second capacitor being coupled across the parallel combination of the second and third diodes with the junction between the first and second capacitors connected to the junction between the second and third diodes;

a fourth diode having its anode coupled to the cathode of the first diode and having its cathode coupled to the energy storage capacitor.

9. The ballast of claim 8, wherein the energy transfer elements further comprise a third capacitor coupled to the junction joining the inductor and the first diode.

10. The ballast of claim 1, wherein the energy transfer elements comprise:

a parallel combination of a first capacitor and a resistor coupled between the output of the input rectifier and the lamp; and

a parallel combination of a second capacitor and a diode coupled between the output of the input rectifier and the energy storage capacitor.

17. The method of claim 8, wherein the lamp comprises a compact fluorescent lamp.

11. A method for operating a gas discharge lamp, comprising:

providing an input power factor correction circuit and an energy storage capacitor coupled to the output thereof;

operating the power factor correction circuit to draw current from an AC power source during substantially more than half of the cycle of the input AC voltage waveform when substantially full power is being supplied thereto;

extracting energy from the AC power source via an input rectifier, even when the peak voltage of the AC voltage waveform is substantially lower than the voltage of the energy storage capacitor;

transferring energy to the energy storage capacitor a sufficient number of times during each cycle of the input AC voltage waveform, such that the energy storage capacitor remains substantially fully charged during steady-state ballast operation;

providing DC power to the inverter via the energy storage capacitor; and

providing AC power from the inverter to a starting circuit and initiating a discharge in the lamp.

12. The method of claim 11, further comprising operating the lamp at variable levels of light output.

13. The method of claim 11, further comprising operating the inverter substantially at its resonant frequency, thereby creating a sufficiently high electric field in the lamp to ignite the discharge therein.

14. The method of claim 13, wherein operation of the inverter becomes self-sustaining before initiation of the discharge.

15. The method of claim 11, wherein the inverter comprises a half-bridge inverter having at least two switching devices coupled in series at the output of the power factor correction circuit, and wherein the ballast further comprises a base drive transformer having at least one winding coupled at the output of the inverter and at least one winding coupled in drive circuitry for each respective switching device, the windings of the base drive circuitry being coupled to provide a predetermined phase relationship of voltages thereacross.

16. The method of claim 12 wherein the base drive transformer comprises a core of ferrite material that is operated near saturation.

18. The method of claim 11, wherein the energy transfer elements comprise:

an inductor having a first terminal coupled to the output of the input rectifier and having a second terminal coupled to the anode of a first diode;

the cathode of the first diode being coupled to the cathode of a second diode, the anode of the second diode being coupled to the cathode of a third diode;

a parallel combination of a first and a second capacitor being coupled across the parallel combination of the second and third diodes with the junction between the first and second capacitors connected to the junction between the second and third diodes;

a fourth diode having its anode coupled to the cathode of the first diode and having its cathode coupled to the energy storage capacitor.

19. The method of claim 11, wherein the energy transfer elements further comprise a third capacitor coupled to the junction joining the inductor and the first diode.

20. The method of claim 11, wherein the energy transfer elements comprise:

a parallel combination of a first capacitor and a resistor coupled between the output of the input rectifier and the lamp; and

a parallel combination of a second capacitor and a diode coupled between the output of the input rectifier and the energy storage capacitor.