Control of electrical machines

• US 7,750,594 B2
• Filed: 01/27/2005
• Issued: 07/06/2010
• Est. Priority Date: 02/05/2004
• Status: Expired due to Fees

• Current Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Original Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Inventors: Greetham, Stephen, Clothier, Andrew Charlton, Dai, Hanping
• Primary Examiner(s): Ro; Bentsu
• Assistant Examiner(s): Paul; Antony M
• Application Number:
  US10/588,289
• Publication Number:
  US 20070252551A1
• Time in Patent Office: 1,986 Days
• Field of Search: 318/701, 318/712, 318/799, 318/715, 318/721, 318/432, 318/433, 318/700, 318/290, 318/430, 318/437, 318/438, 318/696, 318/400.12, 318/400.32, 318/400.14, 318/779, 173/217
• US Class Current: 318/799
• CPC Class Codes: H02P 25/0925 wherein the converter comprises only one switch per phase
• CPC Class Codes: H02P 6/153 wherein the commutation is advanced from position signals phase in function of the speed

Abstract

An electrical machine, such as a switched reluctance motor, has a rotor and at least one electrically energizable phase winding. A control map is derived during production that includes a predetermined advance angle profile representing the energization of the phase winding with respect to the angular position of the rotor over a range of rotor speeds. This is stored in memory in a controller together with an angle correction factor to be applied to a predetermined portion of the advance angle profile. The angle correction factor compensates for the difference between a desired input power and the measured input power. The correction factor may be transmitted to the controller by means of radio frequency signals.

Claims

1. A controller of an electrical machine having a rotor and at least one electrically energisable phase winding, the controller comprising a memory storing a predetermined advance angle profile and a predetermined angle correction factor distinct from the predetermined advance angle profile, wherein the predetermined advance angle profile represents energisation of the phase winding with respect to angular position of the rotor over a range of rotor speeds, and the controller is configured to apply the predetermined angle correction factor to a portion of the predetermined advance angle profile that covers a range of different rotor speeds.

2. A controller as claimed in claim 1, wherein the predetermined advance angle profile includes on-advance angle data for the range of different rotor speeds.

3. A controller as claimed in claim 2, wherein the controller is configured to apply the predetermined angle correction factor to the on-advance angle data.

4. A controller as claimed in claim 1, wherein the predetermined advance angle profile includes off-advance angle data for the range of different rotor speeds.

5. A controller as claimed in claim 4, wherein the controller is configured to apply the predetermined angle correction factor to the off-advance angle data.

6. A method of controlling an electrical machine having a rotor, at least one electrically energisable phase winding, and a controller as claimed in one of claims 1-5, comprising applying the predetermined angle correction factor to a portion of the predetermined advance angle profile that covers a range of different rotor speeds.

7. A method as claimed in claim 6, wherein the predetermined angle correction factor is applied to an on-advance angle of the rotor and an off-advance angle of the rotor.

8. An electrical machine incorporating a controller as claimed in one of claims 1-5.

9. An electrical machine as claimed in claim 8 comprising a switched reluctance motor.

10. A cleaning appliance incorporating an electrical machine as claimed in claim 8.

11. A controller as claimed in claim 1, wherein the controller is configured to apply the predetermined angle correction factor to an on-advance angle of the rotor and an off-advance angle of the rotor.

12. A method of generating a control map for a controller of a machine having a rotor and at least one electrically energisable phase winding, the method comprising:

producing an advance angle profile representing energisation of the phase winding with respect to the angular position of the rotor over a range of rotor speeds;

energising the winding in accordance with the advance angle profile;

measuring input power to the machine;

producing an angle correction factor, distinct from the advance angle profile, for a portion of the advance angle profile that covers a range of different rotor speeds, wherein the angle correction factor depends on a difference between the measured input power and a predetermined input power, and

storing the advance angle profile and the angle correction factor in a memory associated with the controller.

13. A method as claimed in claim 12, wherein the winding is energised in accordance with the advance angle profile at a single predetermined speed, which speed is associated with the predetermined input power.

14. A method as claimed in claim 13, wherein the step of producing the angle correction factor includes applying predetermined incremental changes to the advance angle profile, measuring the input power after each incremental change and comparing the measured input power with the predetermined input power.

15. A method as claimed in claim 13 or 14, wherein the angle correction factor comprises a change in angle required to reduce a difference between the measured input power and the predetermined input power to within predetermined limits.

16. A method as claimed in claim 12, 13 or 14, further comprising transmitting the angle correction factor to the controller by means of radio frequency signals.

17. A method as claimed in claim 12, 13 or 14, wherein an input voltage applied to the phase winding is substantially constant.

18. A computer readable medium having a computer program stored thereon for controlling a machine in accordance with the method as claimed in claim 12, 13 or 14.