Lever actuated door latch operator

• US 7,753,418 B2
• Filed: 10/03/2006
• Issued: 07/13/2010
• Est. Priority Date: 10/06/2005
• Status: Active Grant

• Current Assignee: Endura Products, LLC
• Original Assignee: W. & F. Mfg., Inc.
• Inventors: Fleming, Paul D.
• Primary Examiner(s): Lugo; Carlos
• Application Number:
  US11/538,175
• Publication Number:
  US 20070080541A1
• Time in Patent Office: 1,379 Days
• Field of Search: 292/32, 292/33, 292/37, 292/38, 292/42, 292 63- 69, 292/336.3, 292/347, 292/DIG.31, 292/DIG.716, 702/08, 702/10, 702/24
• US Class Current: 292/336.3
• CPC Class Codes: E05B 7/00 Handles pivoted about an axis parallel to the wing E05B5/00, E05B85/14 take precedence; combined with bolt movement E05C1/00, E05C3/00
• CPC Class Codes: E05C 9/10 Actuating mechanisms for bars E05C9/02 - E05C9/06 take precedence
• CPC Class Codes: E05C 9/18 Details of fastening means or of fixed retaining means for the ends of bars
• CPC Class Codes: Y10T 292/0834 Sliding
• CPC Class Codes: Y10T 292/0838 Lever and push or pull rod
• CPC Class Codes: Y10T 292/084 Cam
• CPC Class Codes: Y10T 292/0841 Flexible
• CPC Class Codes: Y10T 292/0846 Rigid
• CPC Class Codes: Y10T 292/0886 Sliding and swinging
• CPC Class Codes: Y10T 292/0889 Cam
• CPC Class Codes: Y10T 292/0891 Rigid
• CPC Class Codes: Y10T 292/57 Operators with knobs or handles
• CPC Class Codes: Y10T 292/82 Knobs
• CPC Class Codes: Y10T 70/5832 Lock and handle assembly

Abstract

A door latch operator includes a hand grip actuator lever for retracting one or more latch bolts mounted at a free side edge of a door, such as an entry door for a residence or place of business. The actuator lever is pivotally mounted at an inboard side of a manually grasped handle for grasping and squeezing with the fingers against the door handle to operate a torque converter or cam module for indexing a rotary cam through a rotary step. The rotary cam is coupled to a latch bolt retractor mechanism for retracting the latch bolt or bolts and thereby permit opening of the door. In a preferred form, the latch bolt retractor mechanism operates multiple latch bolts mounted along the free side edge of the door.

Claims

1. A door latch assembly, comprising:

at least one latch bolt retractably protruding from a door free side edge;

a latch bolt retractor mechanism including a rotatably mounted driven member for controllably retracting said at least one latch bolt; and

a door latch operator including;

a handle fixed to one side of the door, with a segment of said handle disposed in spaced relation to the door;

an actuator lever pivotally carried by said handle generally at an inboard side thereof for manual grasping with the fingers when said handle is manually grasped, said actuator lever being manually pivotally retractable in a direction toward said inboard side of said handle; and

a torque converter coupled between said actuator lever and said rotatably driven member, said torque converter including a drive member rotatably driven in response to pivotal retraction of said actuator lever for driving the rotatable driven member to retract said at least one latch bolt;

said torque converter comprising a bearing lifter constrained against rotation and axially movable upon pivoting movement of said actuator lever, and a rotary cam constrained against axial displacement and rotatably movable with said drive member, said rotary cam defining at least one arcuate cam track, and said bearing lifter including at least one guide member engaged with said at least one cam track, whereby axial movement of said bearing lifter rotatably displaces said rotary cam.

2. The door latch operator of claim 1 wherein said at least one arcuate cam track defines a substantially maximum cam angle for substantially maximum mechanical advantage upon initial displacement of said latch bolt retractor mechanism to retract said at least one latch bolt, said cam angle progressively decreasing for reducing the mechanical advantage upon progressive further displacement of said latch bolt retractor mechanism to progressively further retract said at least one latch bolt.

3. The door latch operator of claim 1 wherein said at least one arcuate cam track comprises a pair of arcuate cam tracks, and further wherein said bearing lifter includes a pair of said guide members engaged respectively with said pair of cam tracks.

4. The door latch operator of claim 1 wherein said guide member comprises a guide roller.

5. The door latch operator of claim 1 wherein said actuator lever is pivotally coupled generally at one end thereof to said handle, and wherein said torque converter further includes a lift axle coupling said bearing lifter to said actuator lever at a position spaced from the pivotal connection of said actuator lever to said handle.

6. The door latch operator of claim 1 wherein said torque converter further comprises a torque housing mounted on the door, said rotary cam being rotatably mounted within said torque housing, and said bearing lifter being reciprocally mounted within said torque housing.

7. The door latch operator of claim 6 wherein said torque housing and said bearing lifter include cooperative means for constraining said bearing lifter against rotation relative to said torque housing.

8. The door latch assembly of claim 1 wherein said at least one latch bolt comprises a plurality of latch bolts retractably protruding from the door free side edge, and further wherein said latch bolt retractor mechanism controllably retracts said plurality of latch bolts.

9. In a door having at least one latch bolt retractably protruding from a door free side edge, and a latch bolt retractor mechanism responsive to a rotatable driven member for controllably retracting said at least one latch bolt, a door latch operator, comprising:

a handle fixed to the door and including a segment disposed in spaced relation to the door;

an actuator lever pivotally carried by said handle generally at an inboard side thereof for manual grasping with the fingers when said handle is manually grasped, said actuator lever being manually pivotally retractable in a direction toward said inboard side of said handle; and

a torque converter coupled between said actuator lever and said rotatable driven member, said torque converter including a drive member rotatably driven in response to pivotal retraction of said actuator lever for driving the rotatable driven member to retract said at least one latch bolt;

said torque converter including a bearing lifter constrained against rotation and axially movable in response to pivoting movement of said actuator lever, and a rotary cam constrained against axial displacement and rotatably movable with said drive member, said rotary cam defining at least one arcuate cam track, and said bearing lifter including at least one guide member engaged with said at least one cam track, whereby reciprocal movement of said bearing lifter rotatably displaces said rotary cam.

10. The door latch operator of claim 9 wherein said handle includes upper and lower ends secured to one side of the door, said segment disposed in spaced relation to the door comprising a central segment of said handle.

11. The door latch operator of claim 9 wherein said latch bolt retractor mechanism controllably retracts a plurality of latch bolts retractably protruding from the door free side edge.

12. The door latch operator of claim 9 wherein said at least one arcuate cam track defines a substantially maximum cam angle for substantially maximum mechanical advantage upon initial displacement of said latch bolt retractor mechanism to retract said at least one latch bolt, said cam angle progressively decreasing for reducing the mechanical advantage upon progressive further displacement of said latch bolt retractor mechanism to progressively further retract said at least one latch bolt.

13. The door latch operator of claim 9 wherein said at least one arcuate cam track comprises a pair of arcuate cam tracks, and further wherein said bearing lifter includes a pair of said guide members engaged respectively with said pair of cam tracks.

14. The door latch operator of claim 9 wherein said guide member comprises a guide roller.

15. The door latch operator of claim 9 wherein said actuator lever is pivotally coupled generally at one end thereof to said handle, and wherein said torque converter further includes a lift axle coupling said bearing lifter to said actuator lever at a position spaced from the pivotal connection of said actuator lever to said handle.

16. The door latch operator of claim 9 wherein said torque converter further comprises a torque housing mounted on the door, said rotary cam being rotatably mounted within said torque housing, and said bearing lifter being reciprocally mounted within said torque housing.

17. The door latch operator of claim 16 wherein said torque housing and said bearing lifter include cooperative means for constraining said bearing lifter against rotation relative to said torque housing.