Printhead with ejection orifice in flexible element

• US 7,753,490 B2
• Filed: 05/02/2007
• Issued: 07/13/2010
• Est. Priority Date: 06/09/1998
• Status: Expired due to Fees

• Current Assignee: Zamtec Limited (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia, McAvoy, Gregory John
• Primary Examiner(s): Do; An H
• Application Number:
  US11/743,662
• Publication Number:
  US 20080192091A1
• Time in Patent Office: 1,168 Days
• Field of Search: 347/54, 347/56, 347/65
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14 Structure thereof only for on-demand ink jet heads
• CPC Class Codes: B41J 2/1433 Structure of nozzle plates
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/16 Production of nozzles
• CPC Class Codes: B41J 2/1623 bonding and adhesion
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1629 wet etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1637 molding
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/041 Electromagnetic transducer
• CPC Class Codes: B41J 2002/14346 Ejection by pressure produced by thermal deformation of ink chamber, e.g. buckling
• CPC Class Codes: B41J 2002/14435 Moving nozzle made of thermal bend detached actuator
• CPC Class Codes: B41J 2002/14475 characterised by nozzle shapes or number of orifices per chamber
• CPC Class Codes: B41J 2202/15 Moving nozzle or nozzle plate
• CPC Class Codes: Y10T 29/49128 : Assembling formed circuit to base
• CPC Class Codes: Y10T 29/4913 : Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49155 : Manufacturing circuit on or in base
• CPC Class Codes: Y10T 29/49156 : with selective destruction of conductive paths
• CPC Class Codes: Y10T 29/49401 : Fluid pattern dispersing device making, e.g., ink jet

Abstract

An inkjet printhead that has a substrate with a first layer, a second layer; and a flexible element supported by the second layer. The flexible element has an orifice through which ink is ejected. An actuator deflects the flexible element to force the ink through the orifice. The substrate has an opening formed through the first layer and a hole through the second layer such that the hole and the opening are in fluid communication to supply ink to the flexible element.

Claims

1. An inkjet printhead comprising:

a substrate having a first layer and a second layer;

a flexible element supported by the second layer and having an orifice defined therein;

an actuator for receiving an electrical pulse and deflecting the flexible element in response to the electrical pulse;

wherein,

the substrate has an opening formed through the first layer and a hole through the second layer such that the hole and the opening are in fluid communication with the orifice to eject ink by deflecting the flexible element.

2. An inkjet printhead according to claim 1 wherein the actuator has conductive material that generates heats in response to the electrical pulse, the conductive material being positioned such that the flexible element deflects from a differential in thermal expansion of the flexible element immediately adjacent the heater element and the flexible element remote from the heater element.

3. An inkjet printhead according to claim 1 wherein the substrate further comprises CMOS layers between the first layer and the second layer, the CMOS layers having circuitry for sending drive signals to the actuator, the CMOS layers also having holes in registration with the holes in the first layer for fluid communication with the opening in the second layer.

4. An inkjet printhead according to claim 1 wherein the flexible element is formed from material with a high coefficient of thermal expansion.

5. An inkjet printhead according to claim 4 wherein the flexible element fits within the opening in the second layer such that the second layer and the flexible element define an ink chamber, and the flexible element deflects towards the CMOS to eject ink through the orifice.

6. An inkjet printhead according to claim 5 wherein the flexible element further comprises cantilevered panels configured such that a free end of each cantilevered panel bends toward the CMOS layer to eject in through the orifice.

7. An inkjet printhead according to claim 6 wherein each of the cantilevered panels has sides and a free end that is spaced from other elements of the printhead by a gap that allows the respective panels to bend towards the CMOS layer without obstruction, the gap being sized in accordance with the ink properties such that surface tension avoids ink leakage through the gap.

8. An inkjet printhead according to claim 7 wherein the orifice is fixed relative to the substrate and the cantilevered panels are each fixed to the panels such that they extend radially outwards.

9. An inkjet printhead according to claim 8 wherein each of the cantilevered panels has an inner side that faces the ink chamber interior and an outer side facing away from the ink chamber interior such that heating the outer side of the panel relative to the inner side deflects it towards the CMOS layer.

10. An inkjet printhead according to claim 9 wherein the actuator has a conductor adjacent the outer side such that the conductor heats the outer side of the cantilevered panels via Joule heating in response to a drive pulse from the CMOS layer.

11. An inkjet printhead according to claim 10 wherein the conductor follows a serpentine path to distribute to heat more evenly across the respective outer sides of the cantilevered panels.

12. An inkjet printhead according to claim 11 wherein the conductor is embedded in the outer surface.

13. An inkjet printhead according to claim 12 wherein the cantilevered panels are formed from material with a high coefficient of thermal expansion relative to that of the first and second layers of the substrate.

14. An inkjet printhead according to claim 13 wherein the cantilevered panels are formed from polytetrafluoroethylene (PTFE).