Movable barrier operator with energy management control and corresponding method

• US 7,755,223 B2
• Filed: 08/23/2002
• Issued: 07/13/2010
• Est. Priority Date: 08/23/2002
• Status: Expired due to Term

• Current Assignee: The Chamberlain Group LLC
• Original Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Inventors: Fitzgibbon, James J.
• Primary Examiner(s): Jackson; Stephen W
• Assistant Examiner(s): Amrany; Adi
• Application Number:
  US10/227,182
• Publication Number:
  US 20040227410A1
• Time in Patent Office: 2,881 Days
• Field of Search: 307/326, 187/317
• US Class Current: 307/326
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05Y 2400/452 for saving energy, e.g. sleep or wake-up

Abstract

A movable barrier operator system wherein one or more of the various components of the system is configured to operate selectively in at least either of two operational modes. Each operating mode is characterized by a corresponding energy usage profile. The operational status of the system is monitored and operating modes are selected that serve both to substantially ensure proper operation given current likely operational expectations and an overall desire to reduce energy consumption.

Claims

1. A movable barrier operator apparatus comprising:

a power supply that operably couples to at least one source of alternating current;

an obstacle detector; and

a movable barrier operator which includes a controller, the movable barrier operator operably coupled to the power supply, receives operating power from the power supply and has at least a first and a second mode of energy consumption operation and being further configured and arranged to;

selectively open and close a corresponding movable barrier; and

develop an obstacle detector operating mode control signal from the controller as a function of movable barrier operator system state information that indicates whether the barrier is open or closed, the obstacle detector operating mode control signal being operable to directly control the energy usage of the obstacle detector, the control signal from the controller developed as a result of the state information, the state information selected from the group consisting of motor state information, time information, transmission state information, voltage state information, switch state information and combinations thereof,

the obstacle detector operably coupled to the power supply and to the movable barrier operator, receives operating power from the power supply, and has a plurality of operating modes, wherein at least some of the operating modes have different energy usages, and wherein the obstacle detector is directly responsive to the movable barrier operator obstacle detector operating mode control signal such that;

during the first mode of energy consumption operation, the obstacle detector operates using a first energy usage; and

during the second mode of energy consumption operation, the obstacle detector operates using a second energy usage, wherein the operating power used in one of the energy usages is less than the power used by the other energy usage.

2. The movable barrier operator apparatus of claim 1 wherein the obstacle detector comprises a photobeam-based obstacle detector.

3. The movable barrier operator apparatus of claim 1 wherein the first energy usage comprises at least relatively frequent energization of an obstacle sensor.

4. The movable barrier operator apparatus of claim 3 wherein at least relatively frequent energization comprises substantially continuous energization.

5. The movable barrier operator apparatus of claim 3 wherein the relatively frequent energization of the obstacle sensor includes energization of the obstacle sensor using at least some power from the power supply.

6. The movable barrier operator apparatus of claim 3 wherein the second energy usage comprises, at most, relatively infrequent energization of the obstacle sensor.

7. The movable barrier operator apparatus of claim 6 wherein the relatively infrequent energization comprises substantially no energization.

8. The movable barrier operator apparatus of claim 6 wherein the relatively infrequent energization of the obstacle sensor comprises energization of the obstacle sensor using at least some power from the power supply.

9. The movable barrier operator apparatus system of claim 1 wherein the operating power used in the second the energy usage is less than the operating power used by the first energy usage and the second energy usage corresponds to a quiescent state of a movable barrier as is operably coupled to the movable barrier operator system.

10. The movable barrier operator apparatus of claim 1 wherein the power supply comprises a plurality of power supplies.

11. The movable barrier operator apparatus system of claim 9 wherein the second energy usage comprises an intermittent sleep mode of operation.

12. The movable barrier operator apparatus of claim 1 wherein the state information includes motor state information and the motor state information includes information about motor RPMs, the movable barrier operator further comprising a motor and a motor RPM sensor, and wherein the state information includes motor RPMs.

13. The moveable barrier operator apparatus of claim 1 wherein at least some of the different energy usages have different levels of use of the alternating current such that:

during the first mode of energy consumption operation, the obstacle detector operates using a first level of use of alternating current where the obstacle detector has an increased use of the alternating current; and

during the second mode of energy consumption operation, the obstacle detector operates using a second level of use of alternating current, wherein the second level of use of alternating current is lower than the first level of use of alternating current.

14. The movable barrier operator apparatus of claim 1 wherein the state information includes time information which provides information about the barrier being stationary for a period of time.

15. The movable barrier operator apparatus of claim 1 wherein the state information includes transmission state information, the transmission state information including transmissions which effect movement of the barrier.

16. The moveable barrier operator apparatus of claim 1 wherein the state information includes switch state information which switch state information includes the identity of a switch having a status which is effected by movement of the barrier.

17. The moveable barrier operator apparatus of claim 1 wherein the state information includes voltage state information which includes information about voltage which is effected by movement of the barrier.

18. A movable barrier operator apparatus as used with a movable barrier, comprising:

a power supply that operably couples to at least one source of alternating current;

obstacle detection means operably coupled to the power supply to receive operating power from the power supply for detecting an obstacle to the movable barrier;

control means operably coupled to the power supply to receive operating power from the power supply and to the obstacle detection means for automatically selectively directly controlling;

opening and closing of the movable barrier; and

energy consumption of the obstacle detection means as a function of movable barrier operator system state information that indicates whether the barrier is open or closed and the state information selected from the group consisting of motor state information, time information, transmission state information, voltage state information, switch state information and combinations thereof, the state information effecting a plurality of power consumption modes which are different, at least one of the power consumption mode consuming less power than another power consumption mode.

19. The movable barrier operator apparatus of claim 18 wherein the obstacle detection means comprises photobeam-based obstacle detection mean for detecting an obstacle by detecting an interrupted photobeam.

20. The movable barrier operator apparatus of claim 18 wherein the power supply further comprises energy storage means, such that the energy storage means will provide energy to the obstacle detection means when at least portions of the power supply are rendered non-operable by the control means.

21. A movable barrier operator apparatus comprising:

a power supply that operably couples to at least one source of alternating current;

an obstacle detector; and

a movable barrier operator which a controller, the movable barrier operator operably coupled to the power supply, receives operating power from the power supply and has at least a first and a second mode of energy consumption operation and being further configured and arranged to;

selectively open and close a corresponding movable barrier; and

develop an obstacle detector operating mode control signal from the controller as a function of movable barrier operator system state information that indicates whether the barrier is travelling, the obstacle detector operating mode control signal being operable to directly control the energy usage of the obstacle detector and the state information selected from the group consisting of motor state information, time information, transmission state information, voltage state information, switch state information and combinations thereof,

the obstacle detector operably coupled to the power supply and to the movable barrier operator, receives operating power from the power supply, and has a plurality of operating modes, wherein at least some of the operating modes have different energy usages, and wherein the obstacle detector is directly responsive to the movable barrier operator obstacle detector operating mode control signal such that;

during the first mode of energy consumption operation, the obstacle detector operates using a first energy usage; and

during the second mode of energy consumption operation, the obstacle detector operates using a second energy usage, wherein the second energy usage is lower than the first energy usage.

22. The movable barrier operator apparatus of claim 21 wherein the obstacle detector comprises a photobeam-based obstacle detector.

23. The movable barrier operator apparatus of claim 21 wherein the first energy usage personality comprises at least relatively frequent energization of an obstacle sensor.

24. The movable barrier operator apparatus of claim 23 wherein at least relatively frequent energization comprises substantially continuous energization.

25. The movable barrier operator apparatus of claim 23 wherein the relatively frequent energization of the obstacle sensor includes energization of the obstacle sensor using at least some power from the power supply.

26. The movable barrier operator apparatus of claim 23 wherein the second energy usage personality comprises, at most, relatively infrequent energization of the obstacle sensor.

27. The movable barrier operator apparatus of claim 26 wherein the relatively infrequent energization comprises substantially no energization.

28. The movable barrier operator apparatus of claim 26 wherein the relatively infrequent energization of the obstacle sensor comprises energization of the obstacle sensor using at least some power from the power supply.

29. A movable barrier operator apparatus comprising:

a power interface configured to be operably coupled to at least one source of alternating current;

a movable barrier operator configured to be operably coupled to the power interface, to receive operating power, to selectively open and close a corresponding movable barrier, and to have at least a first and a second mode of energy consumption operation, the movable barrier operator comprising;

a motor;

an obstacle detector; and

a controller configured to receive movable barrier operator system state information that indicates barrier location, the controller configured to develop an obstacle detector operating mode control signal as a function of the movable barrier operator system state information, the state information selected from the group consisting of motor state information, time information, transmission state information, voltage state information, switch state information and combinations thereof, and the obstacle detector operating mode control signal being operable to directly control the energy usage of the obstacle detector, the obstacle detector, the obstacle detector having a plurality of operating modes at least some of the operating modes having a lower energy usage than another energy usage.

30. The movable barrier operator apparatus of claim 29 wherein the state information includes motor state information and the motor state information includes information about motor RPMs, the movable barrier operator further comprising a motor RPM sensor, and wherein the state information includes motor RPMs.

31. The movable barrier operator apparatus of claim 29 wherein the state information includes time information which provides information about the barrier being stationary for a period of time.

32. The movable barrier operator apparatus of claim 29 wherein the state information includes transmission state information, the transmission state information including transmissions which effect movement of the barrier.

33. The moveable barrier operator apparatus of claim 29 wherein the state information includes switch state information which switch state information includes the identity of a switch having a status which is effected by movement of the barrier.

34. The moveable barrier operator apparatus of claim 29 wherein the state information includes voltage state information which includes information about voltage which is effected by movement of the barrier.