Soft-start/stop sump pump controller

• US 7,755,318 B1
• Filed: 11/06/2006
• Issued: 07/13/2010
• Est. Priority Date: 11/06/2006
• Status: Expired due to Fees

• Current Assignee: Richard Panosh
• Original Assignee: Richard Panosh
• Inventors: Panosh, Richard
• Primary Examiner(s): Ro; Bentsu
• Assistant Examiner(s): Luo; David S
• Application Number:
  US11/593,221
• Time in Patent Office: 1,345 Days
• Field of Search: 318/778, 417/40, 417/36, 417/18
• US Class Current: 318/778
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: H02P 1/42 for starting an individual single-phase induction motor H02P27/04 takes precedence

Abstract

A sump pump control includes a microprocessor that sends a trigger pulse to an alternistor to turn the alternistor on and connect the sump pump to an NC power source. The microprocessor also monitors the power source to find a positive/negative crossover point. The microprocessor adjusts the trigger to apply full power to the pump motor during normal operation and delays the trigger to apply reduced power for a soft start and soft stop. The microprocessor also triggers an alarm in the event of failure of the device, including failure of the alternistor or the microprocessor.

Claims

1. A controller for controlling the application of electric power from an AC power source to a sump pump comprising

an alternistor controlling power to said sump pump, and

a microprocessor controlling said alternistor,

said microprocessor including a clock,

said microprocessor monitoring said source of AC power to find a zero voltage indicator of a cross over in an AC sine wave,

said microprocessor using said voltage cross over to determine a timing of a current cross over,

said microprocessor sending a trigger pulse to said alternistor to switch said alternistor to a conducting state,

said microprocessor delaying said trigger pulse after said current cross over until a time near a peak voltage of said sine wave to apply reduced power to said sump pump,

said microprocessor sending said trigger pulse to said alternistor immediately after said current cross over to apply full power to said sump pump, and said reduced power applied to said sump pump for an interval of time at a startup of said sump pump to provide a soft start.

2. The controller of claim 1 wherein reduced power is applied over a period of about one second at said startup.

3. The controller of claim 1 and further comprising delaying said trigger pulse after said current cross over to near a peak voltage to apply a reduced power to said sump pump for an interval of time prior to turning off said sump pump.

4. The controller of claim 3 wherein reduced power is applied over a period of about five seconds immediately prior to said turn off of said sump pump.

5. The controller of claim 1 and further comprising

a connecting wire between a contact of said alternistor and said microprocessor wherein said microprocessor can monitor a voltage across said alternistor, and

said microprocessor issuing a warning signal upon the failure of said alternistor.

6. The controller of claim 5 wherein said microprocessor includes

a memory,

a comparator, and

a programmed logic sequence wherein said programmed logic sequence compares logic levels for voltages measured across said alternistor with logic levels stored in said memory, and

said microprocessor issues said warning signal when said logic levels fall out side said levels stored in said memory.

7. The controller of claim 6 wherein said memory also contains logic levels corresponding to a voltage across said alternistor for said sump pump off and for said sump pump running.

8. The controller of claim 1 wherein said crossover time is used to calculate the time of a peak voltage and for issuing said a-trigger pulse near said peak voltage for applying reduced power to said sump pump.

9. A controller for controlling the application of electric power from an AC power source to a sump pump comprising

an alternistor controlling power to said sump pump,

a microprocessor controlling said alternistor,

said microprocessor including a clock,

said microprocessor monitoring said source of AC power to find a zero voltage indicator of a cross over in an AC sine wave,

said microprocessor using said voltage cross over to determine a timing of a current cross over,

said microprocessor sending a trigger pulse to said alternistor to switch said alternistor to a conducting state,

said microprocessor sending said trigger pulse to said alternistor immediately after a said current cross over to apply full power to said sump pump,

said microprocessor delaying said trigger pulse after said current cross over until a time near a peak voltage of said sine wave to apply reduced power to said sump pump, and

said microprocessor applying reduced power to said sump pump for an interval of time immediately prior to said turn off of said sump pump to provide a soft stop.

10. The controller of claim 9 wherein reduced power is applied over a period of about five seconds immediately prior to said turn off of said sump pump.

11. The controller of claim 9 wherein

said alternistor also applies reduced power to said sump pump for an interval of time at the startup of said sump pump.

12. The controller of claim 11 wherein reduced power is applied over a period of about one second at said startup.

13. The controller of claim 9 and further comprising

said controller delaying said trigger pulse after said current cross over to near a peak voltage of said sine curve to apply reduced power to said sump pump for an interval of time at startup to provide a soft startup.

14. The controller of claim 9 and further comprising

a connecting wire between a contact of said alternistor and said microprocessor wherein said microprocessor can monitor a voltage across said alternistor, and

said microprocessor issuing a warning signal upon the failure of said alternistor.

15. The controller of claim 14 wherein said microprocessor includes

a memory,

a comparator, and

a programmed logic sequence wherein said programmed logic sequence compares logic levels for voltages measured across said alternistor with logic levels stored in said memory, and

said microprocessor issues said warning signal when said logic levels fall out side said levels stored in said memory.

16. The controller of claim 15 wherein said memory also contains logic levels corresponding to a voltage across said alternistor for said sump pump off and for said sump pump running.

17. The controller of claim 9 wherein said crossover time is used to calculate the time of a peak voltage and for issuing a trigger pulse near said peak voltage for applying reduced power to said sump pump.