Optical devices

• US 7,755,838 B2
• Filed: 08/06/2007
• Issued: 07/13/2010
• Est. Priority Date: 04/23/2004
• Status: Expired due to Fees

• Current Assignee: Light Prescriptions Innovators, LLC
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Chaves, Julio C., Minano, Juan C., Dross, Oliver, Parkyn, William A. Jr., Falicoff, Waqidi, Benitez, Pablo
• Primary Examiner(s): Harrington; Alicia M
• Application Number:
  US11/890,601
• Publication Number:
  US 20080170296A1
• Time in Patent Office: 1,072 Days
• Field of Search: 359636-638, 359/707, 359/712, 359726-727, 362/555, 362/341, 362/347
• US Class Current: 359/636
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21S 41/00 Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps reversing lights F21S43/00
• CPC Class Codes: F21S 41/125 Coloured light
• CPC Class Codes: F21S 41/141 Light emitting diodes [LED]
• CPC Class Codes: F21S 41/143 the main emission direction of the LED being parallel to the optical axis of the illuminating device
• CPC Class Codes: F21S 41/151 arranged in one or more lines
• CPC Class Codes: F21S 41/153 arranged in a matrix
• CPC Class Codes: F21S 41/176 Light sources where the light is generated by photoluminescent material spaced from a primary light generating element
• CPC Class Codes: F21S 41/18 Combination of light sources of different types or shapes
• CPC Class Codes: F21S 41/24 Light guides
• CPC Class Codes: F21S 41/285 Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
• CPC Class Codes: F21S 41/323 the reflector having two perpendicular cross sections having regular geometrical curves of a distinct nature
• CPC Class Codes: F21S 41/333 with discontinuity at the junction between adjacent areas
• CPC Class Codes: F21S 43/251 the light guides being used to transmit light from remote light sources
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 5/10 comprising photoluminescent material
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0023 at least one surface having optical power
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0066 : in the form of an LED array
• CPC Class Codes: G02B 27/0994 : Fibers, light pipes optical fibers per se G02B6/02
• CPC Class Codes: G02B 3/0056 : arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses G02B3/0043 takes precedence; miniaturised objectives for electronic devices employing wafer level optics G02B13/0085
• CPC Class Codes: G02B 3/08 : with discontinuous faces, e.g. Fresnel lens diffractive Fresnel lenses G02B5/1876
• CPC Class Codes: G02B 6/0018 : Redirecting means on the surface of the light guide
• CPC Class Codes: G02B 6/0046 : Tapered light guide, e.g. wedge-shaped light guide
• CPC Class Codes: G02B 6/0068 : Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02B 6/0073 : Light emitting diode [LED]
• CPC Class Codes: H01L 2924/00 : Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 : Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/58 : Optical field-shaping elements
• CPC Class Codes: H01L 33/60 : Reflective elements

Abstract

An optical manifold for efficiently combining a plurality of blue LED outputs to illuminate a phosphor for a single, substantially homogeneous output, in a small, cost-effective package. Embodiments are disclosed that use a single or multiple LEDs and a remote phosphor, and an intermediate wavelength-selective filter arranged so that backscattered photoluminescence is recycled to boost the luminance and flux of the output aperture. A further aperture mask is used to boost phosphor luminance with only modest loss of luminosity. Alternative non-recycling embodiments provide blue and yellow light in collimated beams, either separately or combined into white.

Claims

1. An optical device, comprising:

at least one transparent body comprising a first transparent body component and a second transparent body component, said transparent body defining an outer surface, at least one entry port, and at least one exit port, said at least one transparent body comprising a material suitable for propagating light, said material having an index of refraction suitable for providing total internal reflection at the surface of said body;

said outer surface comprising optically active surfaces angled for total internal reflection of light issuing into and out of said entry and exit ports;

said entry and exit ports operable for light-transmittance at substantially all incidence angles up to the critical angle of said material;

said optically active surfaces operable as connecting surfaces between said entry and exit ports;

said connecting surfaces operable for conveying light by total internal reflection at all incidence angles past the critical angle of said transparent material;

said connecting surfaces comprising non-imaging configurations that spatially mix said light;

said first transparent body component having a reflective surface angled to reflect light passing from at least one said entry port to at least one said exit port by internal reflection, and having at least one transmissive face for transmitting light to or from said second transparent body component;

said first and second transparent body components being separated by at least one gap of lower refractive index so that light within said first component striking said transmissive face at high angles of incidence is totally reflected within said first component.

2. The optical device according to claim 1, wherein said first component is a prism, wherein said at least one transmissive face comprises an inlet face and an outlet face of the prism, said at least one second component comprises a component for bringing light from at least one said entry port to the reflective face of the prism via the inlet face and a component for bringing light from the reflective face of the prism to at least one said exit port to the via the outlet face, and rays of light that meet the outlet face at high angles of incidence in passing from said inlet face to said reflective surface and rays of light that meet the inlet face at high angles of incidence in passing from said reflective surface to said outlet face are reflected at said at least one gap.

3. The system of claim 1, wherein at least one said gap is an air gap.

4. The optical manifold of claim 1, further comprising a flat LED with a diffuse reflector internal to the LED on one major flat face of the flat LED, wherein the LED emits light through its other major flat face opposite to said one major flat face with the diffuse reflector.

5. The optical manifold of claim 4, wherein the diffuse reflector comprises a diffuse silver coating.

6. An optical manifold for distributing light, comprising:

a transparent body defining an outer surface, at least one entry port, and at least one exit port, said transparent body comprising a material suitable for propagating light, said material having an index of refraction suitable for providing total internal reflection at the surface of said body;

said outer surface comprising optically active surfaces angled for total internal reflection of light issuing into and out of said entry and exit ports;

said entry and exit ports operable for light-transmittance at substantially all incidence angles up to the critical angle of said material;

said entry and exit ports having generally rectangular shapes of substantially the same area but different proportions;

said optically active surfaces operable as connecting surfaces for conveying light between said entry and exit ports by total internal reflection at all incidence angles past the critical angle of said transparent material; and

said connecting surfaces comprising two opposite planar surfaces and two opposite surfaces with linearly swept nonimaging profiles that spatially mix said light.

7. The optical manifold of claim 6, wherein the entry and exit ports have areas X by nY and nX by Y, for positive integer n, and said manifold comprises n contiguous luminance shifters connecting a respective X by Y area of the input port to a respective X by Y area of the output port.

8. The optical manifold of claim 7, comprising first luminance shifters connecting the X by nY port to cross-sections separated in both X and Y directions, and second luminance shifters connecting said separated cross-sections to the nX by Y port.

9. The optical manifold of claim 8, wherein one of said separated cross-sections is connected by a straight light pipe to a respective portion of at least one of the ports.

10. An optical beam rotator, comprising:

a transparent body defining an outer surface with opposite first and second sides, and non-parallel entry and exit ports extending between the first and second sides;

the first side comprising a first optically active surface extending from said first port to a first point and a second point, wherein the first point is between the first port and the second point;

the second side comprising a second optically active surface;

the first and second points positioned so that light entering through the first port and passing without reflection the first point does not pass between the first and second points;

the second optically active surface shaped so that light entering the first port and reflecting off the second optically active surface does not pass between the first and second points; and

the first and second optically active surfaces comprising elliptical and parabolic arcs with foci at the first and second points such that light entering the first port and reflecting off the first optically active surface and then off the second optically active surface does not pass between the first and second points; and

an optically inactive part of the body, the inactive part positioned between the first and second points projecting away from the second optically active surface.

11. The optical beam rotator of claim 10, further comprising a third optically active surface extending from the second intermediate point away from the first port and towards the second port.

12. The optical beam rotator of claim 10, wherein at least one of the first and second ports communicates with a further optical device integral with the optical beam rotator.

13. The optical beam rotator of claim 10, wherein the optically inactive part of the body further comprises a mounting for the body, the mounting located outside the path of light between the first and second points.

14. The optical beam rotator of claim 10, wherein the second optically active surface further comprises a portion extending from the first port in the shape of an ellipse, the foci of the ellipse being the second point and a point where the first port meets the first optically active surface.

15. The optical beam rotator of claim 10, wherein the second optically active surface further comprises a portion extending from the first port in the shape of an ellipse, the foci of the ellipse being the first point and a point where the second port meets the third optically active surface.