Dynamic browser-based industrial automation interface system and method

• US 7,756,966 B2
• Filed: 01/16/2009
• Issued: 07/13/2010
• Est. Priority Date: 11/14/2003
• Status: Expired due to Fees

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Callaghan, David M.
• Primary Examiner(s): Jean Gilles; Jude J
• Application Number:
  US12/355,585
• Publication Number:
  US 20090138587A1
• Time in Patent Office: 543 Days
• Field of Search: 709/223, 709/224, 709203-205, 709217-219, 709/231
• US Class Current: 709/223
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31161 Java programcode or simular active agents, programs, applets
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An automation device interactive user interface and method of using the interface is provided herein. The interface is network based in that it employs a browser enhanced by an interactive program embedded therein and an execution engine to execute the program. The interface can be proximate to an associated automated device(s) or remotely connected thereto using a local area network (LAN) and/or a wide area network (WAN) such as the Internet. To facilitate ease of use, the embedded interactive program presents information in an appealing multimedia fashion such that interface appears live and changing. Furthermore, data associated with automation devices can be monitored, extracted, transmitted or otherwise manipulated in real time.

Claims

1. A browser-based system for interacting with automation devices, comprising:

an interactive program embedded within a web browser;

a binding component that binds automation device data to variables within the interactive program;

a presentation component that visualizes the automation device data in real-time on the web browser using interactive full motion video and that facilitates user interaction with the automation device data via the web browser.

2. The system of claim 1, wherein the presentation component utilizes a flash player to visualize the automation device data via the browser.

3. The system of claim 1, wherein the presentation component visualizes the automation device data as at least one of an interactive graph or an interactive chart.

4. The system of claim 3, wherein clicking and dragging points on the interactive graph writes modified production schedule values to at least one automation device corresponding to the graph.

5. The system of claim 1, wherein the interactive program employs functions that operate on the automation device data and renders the results of the operations using the presentation component.

6. The system of claim 5, wherein the functions compare automation device data values with optimal values provided by an equipment manufacturer via a web service, and generates an alert based on the comparison.

7. The system of claim 1, further comprising an execution engine supporting full motion video that executes the embedded interactive program.

8. The system of claim 7, wherein the execution engine is at least one of a flash player browser plugin or a shockwave player browser plugin.

9. The system of claim 1, wherein the presentation component visualizes the automation device data in an interactive multimedia format.

10. The system of claim 9, wherein the interactive multimedia format includes at least one of a button, a checkbox, a slide bar, a text box, or a hyperlink to facilitate interaction with the automation device data.

11. The system of claim 9, wherein hovering a cursor over a graphical depiction of an industrial device visualized by the presentation component causes data associated with the industrial device to be retrieved from at least one automation device and displayed in the web browser.

12. A method for interacting with automation devices using a web browser, comprising:

embedding an interactive program into a browser;

binding program variables within the interactive program to device data in at least one automation device;

executing the interactive program using an execution engine that supports full motion video; and

generating an interactive full motion video representation of the device data within the browser using the interactive program and the execution engine.

13. The method of claim 12, wherein the execution engine is one of a flash player or a shockwave player.

14. The method of claim 12, further comprising rendering the device data as at least one of an interactive graph or an interactive chart within the full motion video representation.

15. The method of claim 12, further comprising updating the full motion video representation in real-time as the device data changes.

16. The method of claim 12, further comprising accepting user input via the interactive full motion video representation to facilitate interaction with the at least one automation device.

17. The method of claim 12, further comprising performing an operation on the device data using functions within the interactive program and displaying the result of the operation on the browser.

18. The method of claim 12, further comprising:

positioning a cursor over an image on the full motion video representation;

retrieving information regarding an automation device represented by the image in response to positioning the cursor over the image; and

rendering the retrieved information on the browser.

19. A human-machine interface apparatus for use in an industrial control environment, comprising:

a browser;

an interactive program embedded within the browser that retrieves device data from at least one automation device for rendering on the browser; and

an execution engine plugin for the browser that executes the interactive program within the browser to facilitate visualizing the device data using full motion video.

20. The apparatus of claim 19, wherein the execution engine is one of a flash player or a shockwave player.