Apparatus for melting metal by electron beams and process for producing high-melting metal ingot using this apparatus

• US 7,757,748 B2
• Filed: 01/23/2006
• Issued: 07/20/2010
• Est. Priority Date: 01/25/2005
• Status: Active Grant

• Current Assignee: TOHO Titanium Company Limited (ENEOS Holdings, Inc.)
• Original Assignee: TOHO Titanium Company Limited (ENEOS Holdings, Inc.)
• Inventors: Yamamoto, Norio, Hatta, Yoshihiro, Shiraki, Takeshi
• Primary Examiner(s): LIN, KUANG Y
• Application Number:
  US11/814,718
• Publication Number:
  US 20080105400A1
• Time in Patent Office: 1,639 Days
• Field of Search: 164469-470, 164494-497, 164/506, 164508-510, 164/512, 164514-515
• US Class Current: 164/506
• CPC Class Codes: C22B 34/1295 Refining, melting, remelting, working up of titanium
• CPC Class Codes: C22B 9/228 by particle radiation, e.g. electron beams
• CPC Class Codes: Y02P 10/20 Recycling

Abstract

The present invention provides an electron-beam furnace and a melting method that, in producing an ingot by melting a metal with an electron beam, can suppress the contamination of new impurities in the ingot production, are less likely to again result in inclusion of once evaporated impurities from a molten metal pool within a hearth or a mold, and can be improved in utilization rate. The electron-beam furnace for melting a refractory metal includes a feeder unit for raw materials, a melting unit for raw materials, which is connected to the feeder unit for raw materials and, at the same time, is defined by a furnace wall and a ceiling wall, and includes at least a hearth, a water-cooled mold, and an electron gun, and an evacuation unit for exhaust gas connected to the melting unit for raw materials. In this electron beam furnace, at least one of the furnace wall and the ceiling wall is lined with titanium or stainless steel, and in addition, plural fin-shaped members formed of titanium or stainless steel are provided at the ceiling wall. A lining, which can be attached and detached, is provided on the inner face of the electron beam furnace.

Claims

1. An electron-beam furnace for melting refractory metal, comprising:

a feeder unit for raw materials;

a melting unit for raw materials which is connected to the feeder unit for raw materials and which is constructed of a furnace wall and a ceiling wall; and

an outlet nozzle unit of exhaust gas that is connected to the melting unit for raw materials,

the melting unit for raw materials further comprising at least a hearth, a water-cooled mold, and an electron beam gun,

wherein titanium or stainless steel is lined on at least one of the furnace wall and the ceiling wall, and wherein plural fin-shaped members made of titanium or stainless steel are disposed at the ceiling wall.

2. The electron-beam furnace according to claim 1, wherein a shield member is arranged on the furnace wall so that the shield member is extending from the furnace wall to the central and upper direction of the furnace viewed laterally.

3. The electron-beam furnace according to claim 2, wherein the shield member is made of a metal or ceramics selected from the group consisting of molybdenum, tantalum, calcia, yttria, and a complex of calcia and yttria having a melting point higher than that of the titanium, zirconium, niobium, or vanadium.

4. The electron-beam furnace according to claim 3, wherein the temperature of the metal or ceramics of the shield member is maintained at the temperature lower than the melting point of the refractory metal.

5. The electron-beam furnace according to claim 3, wherein the shield member is made of molybdenum or tantalum.

6. The electron-beam furnace according to claim 3, wherein the shield member is made of calcia, yttria, or a complex thereof.

7. The electron-beam furnace according to claim 1, wherein a condensation tube for metal vapor of the refractory metal is arranged downstream of the outlet nozzle unit for the exhaust gas.

8. The electron-beam furnace according to claim 1, wherein the electron-beam furnace is for producing titanium, zirconium, niobium, or vanadium.

9. A method for production of a refractory metal ingot, comprising a step of using the electron-beam furnace according to claim 1.

10. The electron-beam furnace according to claim 2, wherein a condensation tube for vapor of the refractory metal is arranged downstream of the outlet nozzle unit for exhaust gas.

11. The electron-beam furnace according to claim 3, wherein a condensation tube for vapor of the refractory metal is arranged downstream of the outlet nozzle unit for exhaust gas.

12. The electron-beam furnace according to claim 4, wherein a condensation tube for vapor of the refractory metal is arranged downstream of the outlet nozzle unit for exhaust gas.

13. The electron-beam furnace according to claim 1, wherein the feeder unit for raw materials feeds titanium, zirconium, niobium, or vanadium.

14. The electron-beam furnace according to claim 1, further comprising a source of raw materials selected from the group consisting of titanium, zirconium, niobium, or vanadium.