Breakable hangers

• US 7,757,996 B2
• Filed: 12/30/2004
• Issued: 07/20/2010
• Est. Priority Date: 10/29/2004
• Status: Expired due to Fees

• Current Assignee: Boone Supply Company, Novellus Systems Incorporated (Lam Research Corporation)
• Original Assignee: Boone Supply Company
• Inventors: Jacobs, William
• Primary Examiner(s): Shriver, II; J. Allen
• Assistant Examiner(s): McDuffie; Michael
• Application Number:
  US11/026,593
• Publication Number:
  US 20050087662A1
• Time in Patent Office: 2,028 Days
• Field of Search: 248/302, 248/303, 248/304, 248/339, 405/184.4
• US Class Current: 248/64
• CPC Class Codes: F16B 45/012 wire
• CPC Class Codes: F16L 3/14 Hangers in the form of bands or chains
• CPC Class Codes: H02G 3/30 Installations of cables or lines on walls, floors or ceilings
• CPC Class Codes: Y10T 29/49817 with other than ancillary treating or assembling

Abstract

The present invention comprises a collapsible hanger and a method for using the same for supporting, among other things, cables from the ceiling of mines. The collapsible hangers of the present invention allow the cables to fall to the floor when tension, pressure, and/or weight is applied to the hangers, either directly or indirectly.

Claims

1. A hanger for carrying an overhead cable used in a mine, the hanger designed to intentionally break and release the cable from the hanger with remote retraction of the cable from the mine, the hanger comprising:

an upper hook that securely hangs from a ceiling of the mine;

at least one lower hook that carries and supports the cable; and

a connecting member, which connects the upper hook to the at least one lower hook;

wherein the at least one lower hook and the connecting member have a gauge that is less than the gauge size of the upper hook and wherein the at least one lower hook has a lower gauge size than the gauge size of the connecting member;

such that the lower hook and the connecting member have strength and composition sufficient to support the cable in normal use, but which, when tension or pressure is applied to the lower hook by remote retraction of the cable from the mine, break to release the cable and facilitate safe removal of the cable from the mine.

2. The hanger of claim 1, wherein the at least one lower hook is not fixedly secured to the upper hook before the tension or pressure is applied by remote retraction of the cable.

3. The hanger of claim 1, wherein said at least one lower hook and said connecting member are manufactured from a single piece of material.

4. The hanger of claim 3, wherein said single piece of material is a galvanized metal.

5. The hanger of claim 1, which is manufactured from multiple pieces of material.

6. The hanger of claim 1, wherein said upper hook and said connecting member are made from a single piece of material.

7. The hanger of claim 1, wherein said upper hook, said at least one lower hook, and said connecting member are at least one bright color.

8. The hanger of claim 7, wherein said bright color is selected from the group consisting of pink, yellow, orange, red, and green.

9. The hanger of claim 1, wherein said upper hook remains hanging from the mine ceiling when said tension or pressure is applied to said cable.

10. The hanger of claim 1, wherein said connecting member is comprised of a material selected from the group consisting of metal, chain, wire, cable, plastic, and rope.

11. The hanger of claim 1, wherein the upper hook comprises an “

S”

hook, one end of which is attached to the connecting member.

12. The hanger of claim 11, wherein the “

S”

hook is about 2.125 inches in length.

13. The hanger of claim 1, wherein the upper hook, the at least one lower hook, and the connecting member are comprised of metal wire.

14. The hanger of claim 13, wherein the wire is galvanized.

15. The hanger of claim 1, wherein the upper hook comprises metal wire that measures from about 0.207 to 0.250 inches in diameter.

16. The hanger of claim 1, wherein the at least one lower hook is comprised of about 0.125 inch diameter metal wire.

17. The hanger of claim 1, wherein:

the material is a metal wire; and

the combined length of the connecting member and the at least one lower hook, from an uppermost end of the connecting member to the lowermost end of the at least one lower hook is about 3.125 inches.

18. The hanger of claim 1, wherein the hanger is coated with a polyethylene copolymer-based thermoplastic powder coating.

19. The hanger of claim 1, wherein the at least one lower hook is comprised of wire having a diameter in the range of about 0.091 to 0.187 inches.

20. The hanger of claim 1 which is made of a substantially flame-retardant material.

21. The hanger of claim 1 which has anti-static properties.

22. The hanger of claim 1 which is substantially nonconductive.

23. The hanger of claim 1 which is comprised of two or more thicknesses of gauged wire.

24. The hanger of claim 1, wherein:

said upper hook comprises a 0.250 inch diameter metal wire and remains hanging from the mine ceiling when said cable is released;

said connecting member is comprised of metal wire having a diameter of 0.125 to 0.312 inches; and

said at least one lower hook is comprised of metal wire having a diameter of 0.125 to 0.312 inches.

25. The hanger of claim 1, wherein said connecting member is comprised of wire that is cut to form two lower hooks.

26. The hanger of claim 1, wherein the diameter of said at least one lower hook does not exceed the diameter of said connecting member.

27. The hanger of claim 1, wherein the at least one lower hook breaks under a weight in the range of 50 to 100 pounds.

28. The hanger of claim 1, wherein the length of the hanger, from the top of the upper hook to the lowest part of each of the at least one lower hooks measures about 5.536 inches in length.

29. The collapsible hanger of claim 1, wherein:

said upper hook comprises an “

S”

hook of metal wire having a diameter in the range of 0.207 to 0.256 inches;

the length from the point where said at least one lower hook connects to said connecting member to the lowest point of said at least one lower hook is 3.125 inches;

the radius of said upper hook is in the range of 0.125 to 0.437 inches;

the length of said “

S”

hook is 2.125 inches;

the radius of said at least one lower hook at the point where said at least one lower hook connects to said connecting member is 0.1875 inches; and

the distance between said connecting member and the end of each of said at least one lower hook is 3 inches, making the radius of a circle formed by said connecting member and each of said at least one lower hook 1.5 inches.

30. A hanger for releasably carrying overhead cable used in a mine, the hanger designed to purposefully bend or break and release the overhead cable, the hanger comprising:

an upper hook that securely hangs down from a ceiling of the mine;

at least one lower hook that carries and supports the cable;

a connecting member, which connects the upper hook to the at least one lower hook; and

,

wherein the at least one lower hook and the connecting member are manufactured from a single piece of material;

wherein the at least one lower hook has a strength and composition sufficient to the cable in normal use, but which, when tension or pressure of at least about 50 pounds is applied by remote retraction of the cable from the mine, the lower hook of the hanger will intentionally break, under a weight in the range of 50 to 100 pounds, to release the cable to facilitate removal of the cable from the mine.

31. The hanger of claim 30, wherein said upper hook, said at least one lower hook, and said connecting member are manufactured from a single piece of material.

32. The hanger of claim 30, wherein said single piece of material is a galvanized metal.

33. The hanger of claim 30, wherein the at least one lower hook and the connecting member are manufactured from a single piece of material.

34. The hanger of claim 30, wherein said upper hook and said connecting member are made from a single piece of material.

35. The hanger of claim 30, wherein said upper hook, said at least one lower hook, and said connecting member are at least one bright color.

36. The hanger of claim 35, wherein said bright color is selected from the group consisting of pink, yellow, orange, red, and green.

37. The hanger of claim 30, wherein said upper hook remains hanging from the mine ceiling when said tension is applied to said cable.

38. The hanger of claim 30, wherein the connecting member is comprised of a material selected from the group consisting of metal, chain, wire, cable, plastic, and rope.

39. The hanger of claim 30, wherein the upper hook comprises an “

S”

hook, one end of which is attached to the connecting member.

40. The hanger of claim 30, wherein the upper hook, the at least one lower hook, and the connecting member are comprised of metal wire.

41. The hanger of claim 40, wherein the wire is galvanized.

42. The hanger of claim 30, wherein said hanger is coated with a polyethylene copolymer-based thermoplastic powder coating.

43. The hanger of claim 30, wherein said hanger is flame-retardant.

44. The hanger of claim 30, wherein said hanger has anti-static properties.

45. The hanger of claim 30, wherein said hanger is nonconductive.

46. The hanger of claim 30 which is comprised of two or more thicknesses of gauged wire.

47. The collapsible hanger of claim 30, wherein:

said upper hook comprises a 0.250 inch diameter metal wire and remains hanging from the mine ceiling when said cable is released;

said connecting member is comprised of metal wire having a diameter of 0.125 to 0.312 inches; and

said at least one lower hook is comprised of metal wire having a diameter of 0.125 to 0.312 inches.

48. The hanger of claim 30, wherein said connecting member is comprised of cut wire that forms multiple lower hooks.

49. The hanger of claim 30, wherein the diameter of said at least one lower hook does not exceed the diameter of said connecting member.

50. The collapsible hanger of claim 30, wherein:

said upper hook comprises an “

S”

hook of metal wire having a diameter in the range of 0.207 to 0.256 inches;

the length from the point where said at least one lower hook connects to said connecting member to the lowest point of said at least one lower hook is 3.125 inches;

the radius of said upper hook is in the range of 0.125 to 0.437 inches;

the length of said “

S”

hook is 2.125 inches;

the radius of said at least one lower hook at the point where said at least one lower hook connects to said connecting member is 0.1875 inches; and

the distance between said connecting member and the end of each of said at least one lower hook is 3 inches, making the radius of a circle formed by said connecting member and each of said at least one lower hook 1.5 inches.

51. A breakable hanger for carrying an overhead cable until the hanger breaks with an intentionally applied tension or pressure of at least 50 pounds for facilitating cable removal, the breakable hanger comprising:

an upper hook that securely attaches to and hangs down from an overhead structure;

at least one lower cable-carrying hook; and

a connecting member, wherein the at least one lower hook has a lower gauge size than the gauge size of the connecting member which connects the upper hook to the at least one lower hook until the tension or pressure is intentionally applied to cause the hanger to break and facilitate cable removal.

52. The collapsible breakable hanger of claim 51, wherein the at least one lower hook breaks under a weight of up to about 100 pounds.

53. A breakable hanger for carrying overhead cable in a mine, the breakable hanger comprising:

an upper hook that securely hangs down from a ceiling of the mine;

a lower hook that carries and supports the cable near the mine ceiling when in normal use; and

a connecting member, which connects the upper hook to the lower hook;

wherein the at least one lower hook has a lower gauge size than the gauge size of the connecting member and, wherein the at least one lower hook and the connecting member has a weight-bearing capacity less than the weight-bearing capacity of the upper hook and also have a strength and composition sufficient to support the cable in normal use, but which, when tension or pressure is applied by remote retraction of the cable from the mine, after which the lower hook or the connecting member intentionally breaks to release the cable and facilitate its safe removal from the mine.

54. The collapsible breakable hanger of claim 53, wherein the upper hook hangs from a roof plate attached to the mine ceiling.