Endoscope with relief of axial loading

• US 7,758,498 B2
• Filed: 08/23/2005
• Issued: 07/20/2010
• Est. Priority Date: 03/06/2003
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Precision Optics Corporation
• Inventors: Ross, Robert N., Forkey, Richard E.
• Primary Examiner(s): KASZTEJNA, MATTHEW JOHN
• Application Number:
  US11/161,945
• Publication Number:
  US 20060004259A1
• Time in Patent Office: 1,792 Days
• Field of Search: 600/101, 600/133, 600/138
• US Class Current: 600/133
• CPC Class Codes: A61B 1/00105 characterised by modular construction
• CPC Class Codes: A61B 1/00142 with means for preventing contamination, e.g. by using a sanitary sheath
• CPC Class Codes: A61B 1/002 having rod-lens arrangements A61B1/055 takes precedence
• CPC Class Codes: A61B 1/121 provided with means for cleaning post-use

Abstract

A rigid endoscope includes an outer housing subassembly that supports an optics subassembly. The outer housing subassembly includes concentric tubes with optical fiber for providing object illumination. The optics subassembly includes a tubular sheath sealed at both ends for carrying lenses and other optical elements. First and second positioners associated with the optics subassembly and the outer housing subassembly, respectively, limit the transfer of axial forces from the proximal end of the endoscope to the tubular sheath.

Claims

1. An endoscope having distal and proximal end portions and comprising:

A) an outer housing subassembly including;

i) a first tubular sheath with a central passage therethrough, and

ii) a proximal optical body attached to said first tubular sheath adjacent the proximal end with a central passage therethrough whereby said outer housing subassembly has open distal and proximal ends,

B) an optics subassembly including;

i) a second tubular sheath in said central passage intermediate said open distal end and said optical body,

ii) optical elements including an objective lens system within said second tubular sheath, and

iii) a first positioning structure fixed to said second tubular sheath adjacent the proximal end thereof with an external, circumferential band with proximal and distal radial edges,

C) a second positioning structure with a proximal radial edge within said central passage for axial displacement therein adjacent the proximal end thereof, said outer housing subassembly and said second positioning structure including complementary means for adjusting the axial position of said second positioning structure relative to said outer housing subassembly whereby the engagement of said circumferential band distal radial edge and said second positioning structure proximal radial edge establishes the axial position of said optics subassembly in said outer housing subassembly, and

D) an eyecup attached to the proximal end of said outer housing subassembly, said eyecup having a central annular portion for engaging said circumferential band proximal edge thereby fixing the axial position of said optics subassembly.

2. An endoscope as recited in claim 1 wherein said eyecup and said proximal end of said outer housing subassembly are threaded, said eyecup being threaded onto the proximal end of said outer housing subassembly until said central annular portion engages the proximal radial edge of said circumferential band.

3. An endoscope as recited in claim 1 wherein portions of the surface of said central passage and an outer surface of said second positioning structure have complementary threads thereby to provide the adjustment of the position of said second positioning structure in said central passage.

4. An endoscope as recited in claim 3 wherein said second positioning structure additionally includes means at the proximal end thereof for facilitating rotation of said second positioning structure within said outer housing subassembly.

5. An endoscope as recited in claim 4 wherein said rotation facilitation means includes a slot formed in said second positioning structure proximal end.

6. An endoscope having distal and proximal portions and comprising:

A) an outer housing subassembly having a central passage extending between open distal and proximal ends and a proximally positioned optical body,

B) an optics subassembly including;

i) a tubular sheath having sealed windows at each of the distal and proximal ends, said tubular sheath being disposed in the central passage between the distal end and the optical body,

ii) a plurality of optical elements including an objective lens system in said tubular sheath for forming an image of an object and presenting the image for viewing, and

iii) a first positioning structure fixed to the periphery of said tubular sheath adjacent the proximal end thereof including an external, circumferential band and proximal and distal radial edges,

C) adhesive material intermediate said outer housing subassembly and said tubular sheath and extending proximally from the distal end of said endoscope for preventing displacement between said outer housing and optics subassemblies during normal use,

D) a second positioning structure with a proximal radial edge within said central passage for axial displacement therein adjacent the proximal end thereof, said second positioning structure including complementary means for establishing the axial position of said second positioning structure relative to said outer housing subassembly whereby engagement of said circumferential band radial edge and said second positioning structure proximal radial edge establishes the axial position of said optics subassembly in said outer housing subassembly, and

E) an eyecup attached to the proximal end of said outer housing subassembly, said eyecup having a central annular portion for engaging said circumferential band proximal edge thereby fixing the axial position of said optics subassembly.

7. An endoscope as recited in claim 6 wherein said eyecup and said proximal end of said outer housing subassembly are threaded, said eyecup being threaded onto the proximal end of said outer housing subassembly until said central annular portion engages the proximal radial edge of said circumferential band.

8. An endoscope as recited in claim 7 wherein portions of the surface of said central passage and an outer surface of said second positioning structure have complementary threads thereby to provide the adjustment of the position of said second positioning structure in said central passage.

9. An endoscope as recited in claim 6 wherein said second positioning structure additionally includes means at the proximal end thereof for facilitating rotation of said second positioning structure within said outer housing subassembly.

10. An endoscope as recited in claim 9 wherein said rotation facilitation means includes an slot formed in said second positioning structure proximal end.

11. A repairable, autoclavable endoscope comprising:

A) an optics subassembly including;

i) a sheath having a predetermined cross section extending proximally from a distal end,

ii) a proximal collar attached to the proximal end of said tubular sheath,

iii) optical means including an optical objective sealed in said tubular sheath for presenting an image at the proximal end of said optics subassembly representing an object proximate the distal end of said optics subassembly, and

iv) first positioning means on said proximal collar having proximal and distal radial edges for defining an axial stop position for said optics subassembly,

B) an outer housing subassembly including;

i) a optical body portion, and

ii) outer sheath means attached to said body portion for forming a central passage extending through and terminating at open distal and proximal ends, said optics subassembly being located in the central passage,

C) second positioning means adjacent the proximal end of, and axially adjustable within, said outer housing subassembly thereof including a proximal radial edge for defining an axial position for said optics subassembly,

D) eyecup means for attachment to the proximal end of said body portion to engage said first positioning means proximal radial edge thereby, with the proximal edge of said second positioning means, capturing said optics subassembly at a final axial position, and

E) material intermediate said sheaths of said optics and outer housing subassemblies for fixing the positions thereof proximate the distal end of said endoscope.