Delivery system for medical devices

• US 7,758,625 B2
• Filed: 09/12/2003
• Issued: 07/20/2010
• Est. Priority Date: 09/12/2003
• Status: Expired due to Fees

• Current Assignee: Abbott Vascular Solutions, Inc. (Abbott Laboratories Incorporated)
• Original Assignee: Abbott Vascular Solutions, Inc. (Abbott Laboratories Incorporated)
• Inventors: Fitzgerald, Keif, Wu, Patrick P., Green, Michael, Yambao, August
• Primary Examiner(s): Manahan; Todd E
• Assistant Examiner(s): Houston; Elizabeth
• Application Number:
  US10/661,406
• Publication Number:
  US 20050060016A1
• Time in Patent Office: 2,503 Days
• Field of Search: 623/1.11, 623/1.12, 623/902, 623/903, 606/108, 606/200, 606192-198, 606205-209, 606/86.A, 606/86.R, 606/99, 254/97, 600/585, 600/184, 604/523, 604/528, 604/103.04, 604/158, 604/164.07, 604/164.08, 604/165.01, 604/165.02, 604/171, 604/174, 604/239, 403/353, 285114-116, 285/401, 285/402
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61M 2025/0098 having a strain relief at the proximal end, e.g. sleeve

Abstract

A delivery system for implantation a self-expanding medical device in a body includes a control handle and a catheter portion. The catheter portion includes an outer restraining member which covers the collapsed, medical device, an inner catheter member having a distal end including a region upon which the medical device is mounted, and an outer sheath removably attached to the control handle. The outer sheath creates a conduit for the catheter portion to prevent the inner catheter member from moving axially when the outer restraining member is retracted. The control handle has a rotatable thumbwheel to actuate a retraction mechanism attached to the proximal end of the outer restraining member which moves the restraining member in a proximal direction to deploy the medical device.

Claims

1. A system for delivering and deploying a medical device within a patient, the system comprising:

a delivery catheter including an inner catheter member having a region for mounting the medical device thereon and an outer restraining member co-axially disposed over inner catheter member and the medical device, the outer restraining member being adapted for axial movement with respect to said inner catheter member;

a control handle having a rotatable thumbwheel connected to a retraction mechanism, the inner catheter member having a proximal end attached to the control handle and the outer restraining member having a proximal end attached to the retraction mechanism, wherein rotation of the thumbwheel causes linear movement of the retraction mechanism to proximally retract the outer restraining member to uncover the medical device while the inner catheter member remains stationary, wherein the retraction mechanism includes a gear rack which is slideable within a channel formed in the control handle and a spur gear which directly engages the gears of the gear rack, the thumbwheel having an actuating gear attached thereto which engages the spur gear to cause the gear rack to move linearly within the channel when the thumbwheel is rotated;

stop means for preventing unintentional movement proximal of the gear rack; and

means for allowing motion of the gear rack in only one direction within the channel, wherein the means for allowing motion of the gear rack in only one direction is a spring having an edge which contacts the distal surface of the gears forming the gear rack to prevent distal movement of the gear rack.

2. The delivery system of claim 1, wherein the inner catheter member includes a guide wire lumen extending from the proximal end of the inner catheter member to the distal end of the inner catheter member.

3. The delivery system of claim 1, further including means for evacuating air from the delivery catheter.

4. The delivery system of claim 1, further including an anti-clotting agent placed between the outer restraining member and the inner catheter member.

5. The delivery system of claim 1, wherein the medical device is a self-expanding medical device.

6. The delivery system of claim 1, further including:

an outer sheath which extends co-axially over a portion of the outer restraining member.

7. The delivery system of claim 6, wherein the outer sheath is removably attached to the control handle.

8. The delivery system of claim 6, wherein the proximal end of the outer sheath is attached to a strain relief member which is removably attached to the control handle.

9. The delivery system of claim 8, wherein the strain relief member has a proximal end which includes a channel formed therein and the control handle has a distal recess formed therein and a tab-like member extending into the distal recess, the channel being adapted to receive the tab-like member to allow the strain relief member to be threadingly engaged with the control handle.

10. The delivery system of claim 9, further including a projection extending into the channel formed on the strain relief member which forms an abutting surface that prevents the tab-like member from moving past it until a rotational force is placed on the strain relief member.

11. The delivery system of claim 6, further including an anti-clotting agent placed between the outer restraining member and the outer sheath.

12. The delivery system of claim 6, wherein the outer sheath has distal portion which has a smaller inner diameter than the proximal portion of the sheath.

13. A system for delivering and deploying a medical device within a patient, the system comprising:

a delivery catheter including an inner catheter member having a region for mounting the medical device thereon and an outer restraining member co-axially disposed over inner catheter member and the medical device, the outer restraining member being adapted for axial movement with respect to said inner catheter member;

a control handle having a rotatable thumbwheel connected to a retraction mechanism, the inner catheter member having a proximal end attached to the control handle and the outer restraining member having a proximal end attached to the retraction mechanism, wherein rotation of the thumbwheel causes linear movement of the retraction mechanism to proximally retract the outer restraining member to uncover the medical device while the inner catheter member remains stationary, wherein the retraction mechanism includes a gear rack having a plurality of gear teeth and a spur gear which engages the gear teeth of the gear rack, the thumbwheel having an actuating gear attached thereto which engages the spur gear to cause the gear rack to move linearly within the channel when the thumbwheel is rotated; and

a spring having an edge which contacts the distal surface of the gear teeth of the gear rack to prevent distal movement of the gear rack.

14. The delivery system of claim 13, further including:

an outer sheath which extends co-axially over a portion of the outer restraining member.

15. The delivery system of claim 14, wherein the outer sheath is removably attached to the control handle.

16. The delivery system of claim 14, wherein the proximal end of the outer sheath is attached to a strain relief member which is removably attached to the control handle.

17. The delivery system of claim 16, wherein the strain relief member has a proximal end which includes a channel formed therein and the control handle has a distal recess formed therein and a tab-like member extending into the distal recess, the channel being adapted to receive the tab-like member to allow the strain relief member to be threadingly engaged with the control handle.

18. The delivery system of claim 17, further including a projection extending into the channel formed on the strain relief member which forms an abutting surface that prevents the tab-like member from moving past it until a rotational force is placed on the strain relief member.