Method and structure for fabricating solar cells using a layer transfer process
First Claim
1. A method for fabricating a photovoltaic cell, the method comprising:
- providing a reusable substrate having a surface region, a cleave region, and a total thickness of material, the total thickness of material being at least N times greater than a first thickness of material to be removed, the first thickness of material to be removed being between the surface region and the cleave region;
coupling the surface region of the reusable substrate to a first surface region of an optically transparent substrate, the optically transparent substrate comprising the first surface region and a second surface region;
contacting a first electrode to a first region of the reusable substrate, and contacting a second electrode to a second region of the reusable substrate; and
providing a first voltage through the first electrode at the first region and a second voltage through the second electrode at the second region of the reusable substrate to create a voltage differential across the first and second regions to cause an increase in energy at one or more portions of the cleave region to facilitate removal of the first thickness of material from the reusable substrate, while the surface region remains coupled to the first surface region, to form a cleaved surface region coupled to the first surface region of the optically transparent substrate.
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Accused Products
Abstract
A reusable silicon substrate device for use with layer transfer process. The device has a reusable substrate having a surface region, a cleave region, and a total thickness of material. The total thickness of material is at least N times greater than a first thickness of material to be removed. In a specific embodiment, the first thickness of material to be removed is between the surface region and the cleave region, whereupon N is an integer greater than about ten. The device also has a chuck member adapted to hold a handle substrate member in place. The chuck member is configured to hold the handle substrate in a manner to facilitate bonding the handle substrate to the first thickness of material to be removed. In a preferred embodiment, the device has a mechanical pressure device operably coupled to the chuck member. The mechanical pressure device is adapted to provide a force to cause bonding of the handle substrate to the first thickness of material to be removed.
183 Citations
25 Claims
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1. A method for fabricating a photovoltaic cell, the method comprising:
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providing a reusable substrate having a surface region, a cleave region, and a total thickness of material, the total thickness of material being at least N times greater than a first thickness of material to be removed, the first thickness of material to be removed being between the surface region and the cleave region; coupling the surface region of the reusable substrate to a first surface region of an optically transparent substrate, the optically transparent substrate comprising the first surface region and a second surface region; contacting a first electrode to a first region of the reusable substrate, and contacting a second electrode to a second region of the reusable substrate; and providing a first voltage through the first electrode at the first region and a second voltage through the second electrode at the second region of the reusable substrate to create a voltage differential across the first and second regions to cause an increase in energy at one or more portions of the cleave region to facilitate removal of the first thickness of material from the reusable substrate, while the surface region remains coupled to the first surface region, to form a cleaved surface region coupled to the first surface region of the optically transparent substrate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A method fabricating one or more semiconductor substrates, the method comprising:
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providing a reusable substrate having a surface region, a cleave region, and a total thickness of material, the total thickness of material being at least N times greater than a first thickness of material to be removed, the first thickness of material to be removed being between the surface region and the cleave region; contacting a first electrode to a first region of the reusable substrate, and contacting a second electrode to a second region of the reusable substrate; and providing a first voltage through the first electrode at the first region and a second voltage through the second electrode at the second region of the reusable substrate to create a voltage differential across the first and second regions to cause an increase in energy at one or more portions of the surface region to facilitate bonding of the surface region to a first surface region of a handle substrate. - View Dependent Claims (18, 19)
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20. A method of fabricating one or more semiconductor substrates, the method comprising:
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providing a reusable substrate having a surface region, a cleave region, and a total thickness of material, the total thickness of material being at least N times greater than a first thickness of material to be removed, the first thickness of material to be removed being between the surface region and the cleave region; and providing a first voltage at a first region and a second voltage at a second region of the reusable substrate to create a voltage differential across the first and second regions to cause an increase in energy at one or more portions of the cleave region to change a characteristic of the cleave region from a first characteristic to a second characteristic, the second characteristic causing removal of the first thickness of material from the reusable substrate. - View Dependent Claims (21)
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22. A method fabricating one or more semiconductor substrates, the method comprising:
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providing a reusable substrate having a surface region, a cleave region, and a total thickness of material, the total thickness of material being at least N times greater than a first thickness of material to be removed, the first thickness of material to be removed being between the surface region and the cleave region; contacting a first electrode to a first region of the reusable substrate, and contacting a second electrode to a second region of the reusable substrate; and providing a first voltage through the first electrode at the first portion of the reusable substrate and a second voltage through the second electrode at the second portion of the reusable substrate, thereby subjecting a voltage differential between a first region and a second region of the reusable substrate to cause an increase in energy at one or more portions of the surface region. - View Dependent Claims (23, 24, 25)
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Specification