Sensor including dual range, application specific integrated chip (ASIC)

• US 7,759,945 B2
• Filed: 08/22/2007
• Issued: 07/20/2010
• Est. Priority Date: 08/22/2007
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Wade, Richard A.
• Primary Examiner(s): Rogers; David A.
• Application Number:
  US11/894,831
• Publication Number:
  US 20090049887A1
• Time in Patent Office: 1,063 Days
• Field of Search: 73/15.7, 73/15.9, 73715-728, 737/53, 737/54, 338/2, 338/4, 338/36, 338/42, 702/98, 702/57, 702/69, 702/81, 702/99, 702/104, 702/106, 702/107, 324/605, 324/607
• US Class Current: 324/605
• CPC Class Codes: G01D 3/022 having an ideal characteristic, map or correction data stored in a digital memory
• CPC Class Codes: G01D 3/024 for range change; Arrangements for substituting one sensing member by another

Abstract

A sensor incorporates a dual range ASIC (Application Specific Integrated Circuit) for accurately sensing and measuring sensor input over extensive range along with an improved resolution. The sensor can incorporate an ASIC utilizing signals from a MEMS-based piezoresistive Wheatstone bridge. Signals can also come from capacitive pressure measurement sources. The signals can be converted to digital bit counts where calibration coefficients can be implemented to achieve high precision. The calibration coefficients corresponding to bit counts can be compared with transition points that are recorded into ASIC for effectively distinguishing different sensor ranges. The transition points can be stored in an EEPROM fabricated to suit ASIC applications.

Claims

1. A dual range sensor comprising:

a sensing element for sensing a sensed parameter, the sensing element providing an analog output signal that is related to a current sensed parameter value;

an analog-to-digital converter coupled to the sensing element, the analog-to-digital converter converting the analog output signal of the sensing element to a digital value; and

a processing element coupled to the analog-to-digital converter, the processing element comparing the digital value to a transition value and, if the digital value reported by the analog-to-digital converter is less than the transition value, the processing element provides a digital output signal that relates to the digital value and corresponds to a first range of the sensed parameter at a first resolution, and if the digital value reported by the analog-to-digital converter is greater than the transition value, the processing element provides a digital output signal that relates to the digital value and corresponds to a second range of the sensed parameter at a second resolution, wherein the first range of the sensed parameter is not the same as the second range.

2. The dual range sensor of claim 1, wherein the sensing element includes a piezoresistive element connected in a Wheatstone bridge.

3. The dual range sensor of claim 1, further comprising a memory coupled to the processing element, wherein the memory stores the transition value.

4. The dual range sensor of claim 1, wherein the digital-to-analog converted and the processing element are part of an application specific integrated circuit (ASIC).

5. The dual range sensor of claim 1, further comprising a graphical user interface coupled to the processing element, wherein the graphical user interface is configured to display a measure that is related to the digital output signal.

6. The dual range sensor of claim 1, wherein the sensing element includes a pressure sensor, and the processing element includes a processor.

7. The dual range sensor of claim 1, further comprising a memory coupled to the processing element, wherein the memory stores a first set of calibration coefficients and a second set of calibration coefficients.

8. The dual range sensor of claim 7, wherein the processing element uses the first set of calibration coefficients when the digital value reported by the analog-to-digital converter is less than the transition value, and the second set of calibration coefficients when the digital value reported by the analog-to-digital converter bit count is greater than the transition value.

9. The dual range sensor of claim 1, wherein a first gain factor is applied in generating the digital output signal when the digital value reported by the analog-to-digital converter is less than the transition value, and a second gain factor is applied in generating the digital output signal when the digital value reported by the analog-to digital converter is greater than the transition value.

10. The dual range sensor of claim 9, wherein the first gain factor is different from the second gain factor.

11. A method of sensing a sensed parameter in a dual range manner, the method comprising:

sensing a sensed parameter using a sensing element;

outputting an analog signal from the sensing element that is related to a current sensed parameter value;

converting the analog signal to a digital value with an analog-to-digital converter, the digital value represented as a number of digital bits;

comparing the digital value to a transition value;

providing a digital output signal that relates to the digital value and corresponds to a first range of the sensed parameter at a first resolution when the digital value reported by the analog-to-digital converter is less than the transition value; and

providing a digital output signal that relates to the digital value and corresponds to a second range of the sensed parameter at a second resolution when the digital value reported by the analog-to-digital converter is greater than the transition value, wherein the first range of the sensed parameter is not the same as the second range.

12. The method of claim 11, wherein the sensing element includes a piezoresistive element connected in a Wheatstone bridge.

13. The method of claim 11, further comprising displaying a measure related to the digital output signal on a graphical user interface.

14. The method of claim 11, wherein the measure related to the digital output signal is displayed on a graph on the graphical user interface.

15. The method of claim 11, further comprising:

applying a first gain factor to obtain the digital output signal when the digital value reported by the analog-to-digital converter is less than the transition value;

applying a second gain factor to obtain the digital output signal when the digital value reported by the analog-to-digital converter is greater than the transition value.

16. The method of claim 15, wherein the first gain factor is different from the second gain factor.

17. A method of sensing a pressure with a dual range sensor, the method comprising:

sensing a pressure with a pressure sensing element, the sensing element providing a analog output signal corresponding to the sensed pressure; and

generating a digital output signal corresponding to the sensed pressure, wherein the digital output signal has a first resolution when the analog output signal falls within a first range of values, and has a second resolution when the analog output signal falls within a second range of values, wherein the first resolution is different from the second resolution.

18. The method of claim 17, wherein the pressure sensing element includes a piezoresistive element connected in a Wheatstone bridge.

19. The method of claim 17, wherein the generating step includes converting the analog output signal to a digital signal, and comparing a value of the digital signal to a transition value.

20. The method of claim 19, further comprising:

providing a digital output signal that relates to the digital value and corresponds to the first range of the sensed parameter at the first resolution when the value of the digital signal is less than the transition value; and

providing a digital output signal that relates to the digital value and corresponds to the second range of the sensed parameter at the second resolution when the value of the digital signal is greater than the transition value.