Electronic assembly for switching electric power

• US 7,760,480 B2
• Filed: 06/11/2004
• Issued: 07/20/2010
• Est. Priority Date: 06/11/2003
• Status: Expired due to Fees

• Current Assignee: Compact Dynamics GmbH (INA-Holding Schaeffler GmbH & Co. KG)
• Original Assignee: Compact Dynamics GmbH (INA-Holding Schaeffler GmbH & Co. KG)
• Inventors: Gründl, Andreas, Hoffmann, Bernhard
• Primary Examiner(s): Berhane; Adolf
• Assistant Examiner(s): Mehari; Yemane
• Application Number:
  US10/559,755
• Publication Number:
  US 20060209494A1
• Time in Patent Office: 2,230 Days
• Field of Search: 361/319, 361/100, 307/113, 307/137, 731/46
• US Class Current: 361/100
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars

Abstract

An electronic assembly for switching electric power, comprising two power supply buses spaced from each other between which semiconductor switches to be driven by means of a control input are arranged at a power output for providing electric power, a capacitor arrangement bridging the two power supply buses, which extends at least partially over the length of the power supply buses, two contact layers originating from one each of the power supply buses and covering the capacitor arrangement at least partially, with the contact layers comprising free end portions which mutually project one another towards the respective other one of the power supply buses, and with the two contact layers having a freely accessible contact area each which is adapted for contact making with correspondingly configured power terminals.

Claims

1. An electronic assembly for switching electric power, comprising

two power supply buses spaced from each other between which semiconductor switches to be driven by means of a control input are arranged at a power output, for providing electric power,

a capacitor arrangement bridging the two power supply buses, which extends at least partially over the length of the power supply buses,

two contact layers originating from one each of the power supply buses and covering the capacitor arrangement at least partially, with the contact layers comprising free end portions which mutually project one another towards the respective other one of the power supply buses, with

the two contact layers having a freely accessible contact area each which is adapted for contact making with correspondingly configured power terminals, and with

the power output comprising a busbar which is arranged between the two power supply buses.

2. The electronic assembly according to claim 1, with the two contact layers having a common covering zone in which they are separated from one another by an insulation.

3. The electronic assembly according to claim 1, with the two contact layers having contact areas each which are spaced from one another essentially in the direction of the longitudinal extension of the power supply buses.

4. The electronic assembly according to claim 1, with the two power supply buses being arranged essentially parallel to one another.

5. The electronic assembly according to claim 1, with the semiconductor switches which are arranged between the two power supply buses being arranged on a substrate which is adapted for contact making with a cooling device.

6. The electronic assembly according to claim 1, with

the semiconductor switches being formed by high-speed switching low-loss field effect transistors (FETs) or by high-speed switching low-loss bipolar transistors with insulated gate terminals (IGBTs) with, in particular, MOSFETs with integrated free-wheeling diodes or with additional external free-wheeling diodes which are connected in parallel with the transistors being employed.

7. The electronic assembly according to claim 1, with

plane contact sheets which are angled for a height compensation or a lateral compensation being soldered or welded as electrical connection between the printed conductors arranged on the circuit board or the substrate, or the power supply buses or the busbar, respectively, one the one hand, and contact making points of the semiconductors, on the other hand.

8. The electronic assembly according to claim 1, with

at least two semiconductor switches (14, 22;

24, 18, 26) which are connected in series under the formation of a half-bridge (12a, 12c, 12c);

each of the semiconductor switches (14, 22;

24, 18, 26) having a control input (G) for the connection with a driving means;

the first semiconductor switch (14, 16, 18) to be connected with its source terminal (S) to a high voltage potential (V_ss);

the second semiconductor switch (22, 24, 26) to be connected with its drain terminal (D) to a low voltage potential (V_DD);

for forming an output (A), the drain terminal (D) of each first semiconductor switch (14, 16, 18) being connected with the source terminal (S) of the respective second semiconductor switch (22, 24, 26); and

at least one capacitor arrangement (52) being arranged between the high and the low voltage potential (V_ss, V_DD);

respective first semiconductor switches (14, 16, 18) being arranged with their source terminal (S) on a common first metallic conductor rail (60) to be connected with the high voltage potential (V_ss);

respective second semiconductor switches (22, 24, 26) being arranged with their source terminal (S) a common second metallic conductor rail (62) which forms the output (A), with the second conductor rail (62) being arranged spaced from and adjacent to the first conductor rail (60);

each second semiconductor switch (22, 24, 26) being connected with its drain terminal (D) to a common third metallic conductor rail (66) which is to be connected with the low voltage potential (V_DD) being arranged spaced from and adjacent to the first and second conductor rail (60, 62);

the capacitor arrangement (52) comprising a back-up capacitor (52a, . . . , 52d) which is connected with the first and the third conductor rail (60, 66) via terminals, which encompasses the first and the second semiconductor switches (14, 22;

24, 18, 26;

20, 28) in such a manner that the semiconductor switches are located spatially between the corresponding conductor rails (60, 66) and the back-up capacitor (52a, . . . , 52d);

the control input (G) comprising a terminal (76) for the connection with the driving means in the area of a first face (78) of the conductor rails (60, 62, 68), and

the output (A) comprising a terminal for the connection with an electric load in the area of a second face (82) of the second conductor rail (62), which is located opposite the first face.

9. A power output stage of a driving means for a multiphase electrical machine, characterised in that at least one electronic assembly according to claim 1 is provided for each phase of the electrical machine, with the electronic assembly being arranged at least along a portion of the circumference of the electrical machine.

10. The electronic assembly according to claim 7, with

the semiconductors having large plane contact making points with a coating of noble metal.

11. The electronic assembly according to claim 8, with

the three rails (60, 62, 66) being mechanically firmly connected with each other by an electrically insulating circuit board (90).

12. The electronic assembly according to claim 8, with

the three rails (60, 62, 66) being mechanically firmly connected with each other by electrically insulating lands which are arranged between the individual conductor rails.