Adjustable cutting of cutout in vertebral bone

• US 7,763,024 B2
• Filed: 09/23/2004
• Issued: 07/27/2010
• Est. Priority Date: 09/23/2004
• Status: Active Grant

• Current Assignee: Centinel Spine LLC
• Original Assignee: Spine Solutions Incorporated (Johnson & Johnson)
• Inventors: Bertagnoli, Rudi, Gerber, David
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Araj; Michael J
• Application Number:
  US10/947,661
• Publication Number:
  US 20060064100A1
• Time in Patent Office: 2,133 Days
• Field of Search: 606 79- 85, 606/86.R, 606/99, 606/86.A
• US Class Current: 606/79
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2090/033 Abutting means, stops, e.g. abutting on tissue or skin
• CPC Class Codes: A61B 2090/062 penetration depth

Abstract

An instrument, instrument system and method for cutting a cutout in a vertebral bone adjacent an intervertebral space are provided which make use of a cutting blade. The cutting blade is mounted on a support structure for movement toward and cutting into the vertebral bone. A stop arrangement is also mounted on the support structure and is movable relative to the cutting blade to a position to limit movement of the cutting blade into the vertebral bone. Typically, the limited movement cutting is made after two cutouts are provided in adjacent vertebral bones using a trial implant.

Claims

1. An instrument system for preparing a first vertebral bone adjacent an intervertebral space, the intervertebral space positioned between the first vertebral bone and a second vertebral bone, the instrument system comprising:

a trial implant;

a holding device including a holding shaft, the trial implant securable to the holding shaft;

a cutting tool including a cutting shank and a chisel mounted to a front end of the cutting shank, the holding shaft slidably positionable within the cutting shank; and

a stop including a stop shank, a stop member and a stop surface, the holding shaft slidably received in the stop shank, and the stop shank slidably received in the cutting shank, wherein the stop member limits forward motion of the chisel relative to the trial implant.

2. The instrument system as recited in claim 1, further comprising:

an implant stop attached to a lateral side of the trial implant, the implant stop contacting the first and second vertebral bones in a contacting position; and

an adjustment mechanism that adjusts a position of the stop member relative to the cutting tool.

3. The instrument system as recited in claim 2, wherein the chisel includes a tip, a distance between the stop surface and the tip adjustable by manipulating the adjustment mechanism.

4. The instrument system as recited in claim 2, wherein the stop member abuts the trial implant when the trial implant is disposed in the intervertebral space in the contacting position so as to determine a depth of a cutout in the first vertebral bone.

5. The instrument system as recited in claim 2, wherein the adjustment mechanism comprises a knob that is rotatable to adjust the position of the stop member relative to the cutting tool.

6. The instrument system as recited in claim 1, further comprising:

a window slot; and

a reference scale disposed adjacent the window slot that indicates a position of the stop member relative to the cutting tool.

7. The instrument system as recited in claim 6, further comprising:

a reference mark located on the stop member that is visible through the window slot in an assembled configuration.

8. The instrument system as recited in claim 7, wherein the stop member includes a stop shank, the cutting shank receives the stop shank and the stop shank receives the holding shaft in the assembled configuration.

9. The instrument system as recited in claim 1, further comprising:

a cage including an impact surface, the cage attached to a rear end of the cutting shank opposite the cutting tool, the impact surface being relatively flat.

10. The instrument system as recited in claim 9, further comprising:

an adjustment member including a rotation member coupled to the rear end such that rotation of the rotation member imparts relative rotation between the cutting tool and the stop shank to adjust the position of the stop member relative to the cutting tool.

11. The instrument system as recited in claim 1, wherein the stop is threadably connected to the cutting tool.

12. The instrument system as recited in claim 1, wherein the chisel includes a guiding section that guides the cutting tool into the intervertebral space.

13. The instrument system as recited in claim 12, wherein trial implant includes a guiding groove, the guiding section receivable in the guiding groove.

14. The instrument system as recited in claim 1, wherein the chisel is two pronged.

15. An instrument system for creating a cutout in a vertebral bone, wherein the vertebral bone partially defines an intervertebral space, the instrument comprising:

a cutting tool including a cutting shank that defines a forward end and rearward end, and a chisel disposed at the forward end of the cutting shank, the chisel having a guiding section, the chisel configured to create the cutout in the vertebral bone as the cutting tool moves forward toward the vertebral bone;

a trial implant including a guiding groove, the guiding section slidably received in the guiding groove when the trial implant is disposed in the intervertebral space to guide the chisel into the vertebral bone along a desired direction; and

a stop supported by the cutting shank, wherein the stop has an adjustable position relative to the chisel, and the stop includes a stop member that is configured limit forward movement of the cutting tool to a depth in the vertebral bone that is dependent upon the position of the stop relative to the chisel.

16. The instrument system as recited in claim 15, wherein the stop is received inside the cutting shank.

17. The instrument system as recited in claim 15, wherein the stop member abuts the trial implant in a contacting position.

18. The instrument system as recited in claim 16, wherein the stop further includes a stop shank, the stop shank being movable relative to the cutting tool.

19. The instrument system as recited in claim 16, further comprising:

a holding device including a holding shaft, the holding device movably attached to the stop and the cutting tool, the holding shaft configured to attach to the trial implant at an implant connection end.

20. The instrument system as recited in claim 19, wherein the holding device further includes an implant stop disposed adjacent the implant connection end, the implant stop abuts the vertebral bone to determine an insertion depth of the trial implant into the intervertebral space.

21. The instrument system as recited in claim 15, further comprising:

a window slot in the cutting shank and reference scale disposed adjacent the window slot that indicates a position of the stop member relative to the cutting tool.