Articulating curved cutter stapler

• US 7,766,207 B2
• Filed: 08/29/2006
• Issued: 08/03/2010
• Est. Priority Date: 12/30/2003
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Kruszynski, Michael L., Mather, Michael T., Parker, Michael A., Schwemberger, Richard F.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): Weeks; Gloria R.
• Application Number:
  US11/511,490
• Publication Number:
  US 20070039996A1
• Time in Patent Office: 1,435 Days
• Field of Search: 227/175.1, 227/178.1, 227/181.1, 227/182.1, 227/8, 227/19, 403/55, 403/56, 403/90
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07221 curved
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments
• CPC Class Codes: Y10T 403/32024 Single adjustment for plural axes
• CPC Class Codes: Y10T 403/32032 Plural ball and socket
• CPC Class Codes: Y10T 403/32311 Ball and socket

Abstract

An articulating surgical stapler having a proximal end and a distal end includes a handle at the proximal end and an end effector at the distal end for selective articulation to improve access to tissue requiring treatment and ease of use of the present linear surgical stapler. A support shaft connects the handle to the end effector. An articulation mechanism is positioned between the support shaft and the end effector permitting selective movement of the end effector relative to the support shaft.

Claims

1. An articulating surgical stapler having a proximal end and a distal end, comprising:

a handle at the proximal end and an end effector at the distal end for selective articulation to improve access to tissue requiring treatment and ease of use of the articulating surgical stapler;

a support shaft connects the handle to the end effector, wherein the end effector is a surgical fastening assembly that includes a supporting structure and a cartridge module, and a rotary drive cable links the handle to the end effector for actuation of the cartridge module as the cable rotates about a length of the drive cable; and

an articulation mechanism positioned between the support shaft and the end effector permitting selective movement of the end effector relative to the support shaft, wherein the articulation mechanism includes a ball joint coupling the end effector to the support shaft and a locking mechanism associated with the ball joint for permitting selective locking of the end effector in a desired orientation and selective release of the end effector for controlled movement when desired, wherein the locking mechanism includes a ball lock release tube, the ball lock release tube being positioned for axial movement relative to the support shaft for selective movement from a locked position in which the ball lock release tube is in engagement with the ball joint and an unlocked position in which the ball lock release tube is positioned away from the ball joint.

2. The surgical stapler according to claim 1, wherein the ball joint includes a ball with a contoured outer surface shaped and dimensioned for engagement with the distal end of the ball lock release tube.

3. The surgical stapler according to claim 1, wherein the ball joint includes a ball with a contoured outer surface shaped and dimensioned to lock with the distal end of the ball lock release tube, the contouring of the ball helping to ensure frictional engagement between the ball and the distal end of the ball lock release tube.

4. The surgical stapler according to claim 1, wherein the cartridge module is composed of a cartridge housing and an anvil, and the rotary drive cable links the handle to the end effector for actuation of the cartridge module causing the cartridge housing to move forward toward the anvil and firing the cartridge module as the drive cable rotates about its length.

5. An articulating surgical stapler having a proximal end and a distal end, comprising:

a handle at the proximal end and an end effector at the distal end for selective articulation to improve access to tissue requiring treatment and ease of use of the articulating surgical stapler;

a support shaft connects the handle to the end effector, wherein the end effector is a surgical fastening assembly that includes a supporting structure and a cartridge module composed of a cartridge housing and an anvil, and a rotary drive cable links the handle to the end effector for actuation of the cartridge module causing the cartridge housing to move forward toward the anvil and firing the cartridge module as the cable rotates about a length of the drive cable;

an articulation mechanism positioned between the support shaft and the end effector permitting selective movement of the end effector relative to the support shaft, wherein the articulation mechanism includes multiple articulation joints providing for rotation of the end effector relative to the support shaft about an axis substantially in line with a longitudinal axis of the linear surgical stapler and providing for rotation of the end effector relative to the support shaft about an axis perpendicular to the longitudinal axis of the surgical stapler; and

further including a gear and strap rotation mechanism providing for rotation of the end effector about an axis perpendicular to the longitudinal axis of the surgical stapler.

6. The surgical stapler according to claim 5, wherein the gear and strap rotation mechanism includes an articulation knob linked to a gear, which is in turn linked to first and second control rods, which are linked to a rotation gear that drives a fixed gear secured to the end effector.