Back-lit displays with high illumination uniformity

• US 7,766,528 B2
• Filed: 11/15/2006
• Issued: 08/03/2010
• Est. Priority Date: 11/15/2006
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Emmons, Robert M., Hanley, Kenneth J., Epstein, Kenneth A.
• Primary Examiner(s): TON, ANABEL
• Application Number:
  US11/560,271
• Publication Number:
  US 20080111948A1
• Time in Patent Office: 1,357 Days
• Field of Search: 362600-632
• US Class Current: 362/609
• CPC Class Codes: G02F 1/133604 with lamps
• CPC Class Codes: G02F 1/133607 the light controlling member including light directing or refracting elements, e.g. prisms or lenses
• CPC Class Codes: G02F 1/133611 including means for improving the brightness uniformity

Abstract

A directly illuminated display unit has a display panel and one or more light sources disposed behind the display panel. A diffuser is disposed between the one or more light sources and the display panel, and a light diverting layer is disposed between the one or more light sources and the diffuser. The light diverting layer has a first light-diverting surface facing the one or more light sources and a second light diverting surface facing the display panel. The light diverting layer diverts light passing from the one or more light sources to the diffuser, thus improving the uniformity of the light in the display unit.

Claims

1. A directly illuminated display unit, comprising:

a display panel;

one or more light sources disposed behind the display panel, the one or more light sources being capable of producing illumination light, at least one of the one or more light sources being elongated parallel to a first axis;

a diffuser disposed between the display panel and the one or more light sources; and

a light diverting layer disposed between the one or more light sources and the diffuser, the light diverting layer comprising a first light-diverting surface facing the one or more light sources, the first light-diverting surface comprising a plurality of first light diverting elements substantially parallel to the first axis, and a second light-diverting surface facing the diffuser, the second light-diverting surface comprising a plurality of second light diverting elements elongated along a second axis non-parallel to the first axis.

2. A unit as recited in claim 1, wherein the second axis is substantially perpendicular to the first axis.

3. A unit as recited in claim 1, wherein light incident on the first light diverting surface from the one or more light sources is substantially diverted in a first light diverting plane and light incident on the second light diverting surface from the first light diverting surface is substantially diverted in a second light diverting plane non-parallel to the first light diverting plane.

4. A unit as recited in claim 3, wherein the first light diverting plane is substantially perpendicular to the second light diverting plane.

5. A unit as recited in claim 1, wherein at least one of the first and second light diverting surfaces comprises light diverting elements having at least two adjacent surface portions separated by a surface discontinuity.

6. A unit as recited in claim 1, wherein the diffuser is attached to the light diverting layer.

7. A unit as recited in claim 6, further comprising an adhesive layer on a side of the diffuser facing the light diverting layer, portions of the second light diverting surface penetrating into the adhesive layer.

8. A unit as recited in claim 1, wherein at least some portions of the second light diverting surface are parallel to the diffuser and are attached to the diffuser.

9. A unit as recited in claim 1, wherein at least one of the first and second light diverting surfaces comprises a light diverting element that is asymmetrical relative to an axis normal to the light diverting layer.

10. A unit as recited in claim 1, wherein at least one of the first and second light diverting surfaces comprises a light diverting element having a surface portion parallel to the light diverting layer.

11. A unit as recited in claim 1, wherein at least one of the first and second light diverting surfaces comprises at least one flat surface portion between two neighboring light diverting elements.

12. A unit as recited in claim 1, wherein at least one of the first and second light diverting elements the elongated member has a height that is constant substantially along the length of the at least one of the first and second light diverting elements.

13. A unit as recited in claim 1, wherein at least one of the first and second light diverting elements has a height that varies along the length of the at least one of the first and second light diverting elements.

14. A unit as recited in claim 1, wherein at least one of the first and second light diverting elements has a width that varies along the length of the at least one of the first and second light diverting elements.

15. A unit as recited in claim 1, wherein at least one of the first and second light diverting surfaces comprises first and second adjacent light diverting elements having respective first and second heights, the first height being different from the second height.

16. A unit as recited in claim 1, further comprising one or more light management films disposed between the diffuser and the display panel.

17. A unit as recited in claim 16, wherein the one or more light management films comprise at least a first brightness enhancing film and a reflective polarizer film.

18. A unit as recited in claim 17, further comprising a second brightness enhancing film having a prismatic structure oriented substantially orthogonal to a prismatic structure of the first brightness enhancing film.

19. A unit as recited in claim 1, wherein the display panel comprises a liquid crystal display (LCD) panel.

20. A unit as recited in claim 1, wherein the one or more light sources comprise at least one light emitting diode.

21. A unit as recited in claim 1, wherein the one or more light sources comprise at least one fluorescent lamp.

22. A unit as recited in claim 1, further comprising a control unit coupled to the display panel to control an image displayed by the unit.

23. A unit as recited in claim 1, further comprising a back reflector, the one or more light sources disposed between the back reflector and the light diverting layer, wherein the one or more light sources comprise at least two light sources having a source-to-source spacing S and a distance from the diffuser to the back reflector is D, and a value of the ratio S/D is at least about 3.

24. A backlight unit, comprising:

a diffuser;

a specular back reflector;

a plurality of light sources disposed between the diffuser and the back reflector; and

a light diverting layer disposed between the diffuser and the plurality of light sources;

wherein the light sources have a source-to-source spacing S and a distance from the diffuser to the back reflector is D, and a value of the ratio S/D is at least about 3.

25. A unit as recited in claim 24, wherein at least one of the light sources has a cross-sectional diameter of 2R and has a center located at a distance no more than 2R from the specular back reflector.

26. A unit as recited in claim 24, wherein the value of S/D is in the range of about 3 to about 5.

27. A unit as recited in claim 24, wherein the diffuser is attached to the light diverting layer.

28. A unit as recited in claim 24, wherein the light diverting layer has a first side facing the plurality of light sources and a second side facing the diffuser, at least one of the first and second sides comprising light diverting elements.

29. A unit as recited in claim 28, wherein at least one of the light diverting elements is asymmetrical relative to an axis normal to the light diverting layer.

30. A unit as recited in claim 28, wherein at least one of the light diverting elements comprises a surface portion parallel to the diffuser.

31. A unit as recited in claim 28, wherein at least one of the light diverting elements comprises a curved surface.

32. A unit as recited in claim 24, wherein at least one of the first and second sides of the light diverting layer comprises a surface having at least one flat surface portion disposed between two neighboring light diverting elements.

33. A unit as recited in claim 28, wherein at least one of the light diverting elements is formed as an elongated member extending across the light diverting layer.

34. A unit as recited in claim 33, wherein the elongated member has a height that is constant along the length of the elongated member.

35. A unit as recited in claim 33, wherein the elongated member has a height that varies along the length of the elongated member.

36. A unit as recited in claim 33, wherein the elongated member has a width that varies along the length of the elongated member.

37. A unit as recited in claim 33, wherein the elongated member is elongated along an axis substantially non-parallel to an elongation direction of the one or more light sources.

38. A unit as recited in claim 37, wherein the axis is substantially perpendicular to the elongation direction of the one or more light sources.

39. A unit as recited in claim 28, wherein at least one of the light diverting elements is elongated in a direction parallel to an elongation direction of the one or more light sources.

40. A unit as recited in claim 28, wherein at least one of the first and second sides comprises two neighboring light diverting elements whose heights are not the same.

41. A unit as recited in claim 24, wherein light incident on the first side of the light diverting layer from the one or more light sources is diverted substantially in a first light diverting plane and light incident on the second side of the light diverting layer is substantially diverted in a second light diverting plane non-parallel to the first light diverting plane.

42. A unit as recited in claim 41, wherein the first and second light diverting planes are substantially perpendicular.

43. A unit as recited in claim 24, further comprising a display panel disposed to a side of the diffuser opposite from the one or more light sources, and further comprising one or more light management films disposed between the diffuser and the display panel.

44. A unit as recited in claim 43, wherein the one or more light management films comprise at least a first brightness enhancing film and a reflective polarizer film.

45. A unit as recited in claim 43, further comprising a control unit coupled to the display panel to control an image displayed by the unit.

46. A unit as recited in claim 24, wherein the plurality of light sources comprises at least one fluorescent lamp.

47. A unit as recited in claim 24, wherein the spatially dependent luminance of light passing out of the diffuser has a standard deviation less than 1% of the average luminance of light passing out of the diffuser.