Fixed and variable locking fixation assembly

• US 7,766,911 B1
• Filed: 12/05/2005
• Issued: 08/03/2010
• Est. Priority Date: 07/05/2002
• Status: Active Grant

• Current Assignee: Theken Spine LLC (Orthofix Medical Inc.)
• Original Assignee: Theken Spine LLC (Orthofix Medical Inc.)
• Inventors: Theken, Randall R., Madigan, Dennis M., Albert, Morton B., Navarro, Richard R.
• Primary Examiner(s): Philogene; Pedro
• Application Number:
  US11/294,185
• Time in Patent Office: 1,702 Days
• Field of Search: 606/71, 606/70, 606/280, 606/289, 606/290, 606/291, 606/268, 606/269, 606/270, 606/271, 606/272, 606/281, 606/286
• US Class Current: 606/71
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence

Abstract

A locking screw assembly is provided which allows installation into a plate-like member using relatively little force, but which requires relatively great force for removal. The fastener has an annular locking ring provided within a groove in the head of the screw to allow the screw to sit within or flush with the anterior surface of the plate. The through-hole in the plate which receives the locking screw comprises a ledge and an undercut. When the fastener is installed into the plate, the locking ring resides within the undercut and is prevented from backing out by the ledge. The locking ring has a leading surface that may be chamfered or radiused and a trailing surface that may be flat. The chamfer allows the locking ring to easily be inserted into the through-hole by interacting with the through-hole. After installation, the trailing surface contacts the ledge.

Claims

1. An implant assembly comprising a locking fastener and a plate,

said locking fastener further comprising a head and a bone engaging portion located distally of said head,

said head having a groove therein and a locking ring fitted within said groove,

said locking ring comprising a substantially flat leading surface, an inner side surface a substantially flat trailing surface and an outer side surface, and further comprising a transition feature adjacent said leading surface and said outer side surface;

said groove having a groove innermost axial dimension and said locking ring having a locking ring maximum axial dimension, wherein said locking ring maximum axial dimension is less than said groove innermost axial dimension,

said plate having at least one through-hole with an undercut therein that receives said locking fastener such that said locking ring is located, upon assembly, in said undercut portion in said through-hole.

2. The implant assembly of claim 1 wherein said at least one

through hole further comprises a lip for resisting back-out of said locking fastener.

3. The implant assembly of claim 2 wherein said locking ring further comprises a trailing surface.

4. The implant assembly of claim 3 wherein said trailing surface comprises a substantially flat planar surface.

5. The implant assembly of claim 3 wherein said lip provides resistance to back-out of said locking fastener by contacting said trailing surface of said locking ring.

6. The implant assembly of claim 4 wherein said lip provides resistance to back-out of said locking fastener by contacting said trailing surface of said locking ring.

7. The implant assembly of claim 1 wherein undercut interacts with said locking ring to resist back-out of said locking fastener.

8. The implant assembly of claim 2 wherein said lip further comprises a planar surface.

9. The implant assembly of claim 1 wherein said locking ring is elastically deformable.

10. The implant assembly of claim 1 wherein said locking ring further comprises a circumference having a break therein.

11. The implant assembly of claim 9 wherein said locking ring further comprises a circumference having a break therein.

12. The implant assembly of claim 1 wherein said fastener is composed of a material selected from the group consisting of pure metals, metal alloys, and metallic composites.

13. The implant assembly of claim 12 wherein said plate is composed of a material selected from the group consisting of polymers, carbon-based composites, and non-carbon-based composites.

14. The implant assembly of claim 1, wherein said transition feature comprises a curved fillet surface.

15. A bone implant for resisting fastener back-out comprising:

a fastener having a head with a groove therein and also having an engagement section located distally of said head;

an elastically deformable locking ring in said groove;

said locking rind comprising a flat leading surface and at least one side surface, a radius-surface being adjacent said leading surface and said side surface; and

a plate having at least one opening therethrough for receiving said fastener and said elastically deformable locking ring,

said at least one opening further comprising at least one section having an internal diameter smaller than an external diameter of said elastically deformable locking ring.

16. A fastening system comprising:

a screw, said screw comprising a proximal head and a threaded section distal of said head, said head comprising a groove therein;

a retainer at least partially within said groove, said retainer being capable of assuming a more outward configuration and a less outward configuration;

said retainer comprising a flat leading surface and at least one side surface a radius-surface being adjacent said leading surface and said side surface; and

a plate, said plate comprising a hole therethrough;

wherein at least a portion of said head between said groove and said threaded section touches said hole in said plate, and wherein said hole comprises an undercut comprising a lip positioned to trap said retainer when said retainer is in said more outward configuration.