Dual-cam archery bow with simultaneous power cable take-up and let-out

• US 7,770,568 B1
• Filed: 12/11/2007
• Issued: 08/10/2010
• Est. Priority Date: 03/18/2005
• Status: Active Grant

• Current Assignee: Craig T. Yehle
• Original Assignee: Craig T. Yehle
• Inventors: Yehle, Craig T.
• Primary Examiner(s): RICCI, JOHN A
• Application Number:
  US12/001,770
• Time in Patent Office: 973 Days
• Field of Search: 124/25.6, 124/900
• US Class Current: 124/25.6
• CPC Class Codes: F41B 5/10 Compound bows compound crossbows F41B5/123
• CPC Class Codes: F41B 5/105 Cams or pulleys for compound bows

Abstract

A cam assembly for an archery bow comprises: a journal for letting out a draw cable as the bow is drawn and the cam assembly rotates; a take-up mechanism for taking up a first power cable; and a let-out mechanism for letting out a second power cable. A second similar cam assembly comprises: a journal for letting out the draw cable; a take-up mechanism for taking up the second power cable; and a let-out mechanism for letting out the first power cable. Draw force versus draw distance for the bow is at least in part determined by: relative rates of take-up and let-out of the first power cable by the first and second cam assemblies, respectively; and relative rates of take-up and let-out of the second power cable by the second and first cam assemblies, respectively.

Claims

1. A method for constructing an archery bow, the method comprising:

mounting a first flexible bow limb and a second flexible bow limb at opposite ends of and projecting substantially symmetrically from a handle;

rotatably mounting a first cam assembly on the first bow limb, the first cam assembly comprising a draw cable journal, a power cable take-up mechanism, and a power cable let-out mechanism;

rotatably mounting a second cam assembly on the second bow limb, the second cam assembly comprising a draw cable journal, a power cable take-up mechanism, and a power cable let-out mechanism;

securing a draw cable at a first end thereof to the first cam assembly received in the draw cable journal thereof;

securing the draw cable at a second end thereof to the second cam assembly received in the draw cable journal thereof;

securing a first power cable at a first end thereof to the first cam assembly engaged with the power cable take-up mechanism thereof;

securing the first power cable at a second end thereof to the second cam assembly engaged with the power cable let-out mechanism thereof;

securing a second power cable at a first end thereof to the second cam assembly engaged with the power cable take-up mechanism thereof;

securing the second power cable at a second end thereof to the first cam assembly engaged with the power cable let-out mechanism thereof;

arranging the first and second cam assemblies so that drawing the bow results in;

(i) the draw cable being let out from the respective draw cable journals of the first and second cam assemblies, (ii) rotation of the first and second cam assemblies, (iii) the first end of the first power cable being taken up by the power cable take-up mechanism of the first cam assembly and the second end of the first power cable being let out by the power cable let-out mechanism of the second cam assembly, and (iv) the first end of the second power cable being taken up by the power cable take-up mechanism of the second cam assembly and the second end of the second power cable being let out by the power cable let-out mechanism of the first cam assembly; and

arranging the first and second cam assemblies so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow,

wherein draw force versus draw distance for the archery bow is at least in part determined by a rate of take-up of the first power cable by the first cam assembly relative to a rate of let-out of the first power cable by the second cam assembly, and by a rate of take-up of the second power cable by the second cam assembly relative to a rate of let-out of the second power cable by the first cam assembly.

2. The method of claim 1, wherein the first and second cam assemblies are substantial mirror images of one another.

3. The method of claim 1, wherein:

the power cable take-up mechanism of the first cam assembly comprises a power cable take-up journal; and

the power cable take-up mechanism of the second cam assembly comprises a power cable take-up journal.

4. The method of claim 1, wherein:

the power cable let-out mechanism of the first cam assembly comprises a power cable let-out journal; and

the power cable let-out mechanism of the second cam assembly comprises a power cable let-out journal.

5. The method of claim 1, wherein:

at brace, the first power cable wraps around a post on the second cam assembly, the post comprising at least a portion of the power cable let-out mechanism of the second cam assembly; and

at brace, the second power cable wraps around a post on the first cam assembly, the post comprising at least a portion of the power cable let-out mechanism of the first cam assembly.

6. The method of claim 1, wherein the first cam assembly further comprises a rotation stop for limiting rotation of the first cam assembly as the bow is drawn, the rotation stop being positioned so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow.

7. The method of claim 6, wherein the position of the rotation stop on the first cam assembly can be adjusted, thereby enabling adjustment of let-off of the draw force when the bow is drawn.

8. The method of claim 1, wherein a ratio between a lever arm of the power cable take-up mechanisms and a lever arm of the power cable let-out mechanisms remains greater than 1:

1 throughout drawing of the bow.

9. The method of claim 8, wherein:

a ratio at brace between a lever arm of the draw cable journals and a lever arm of the power cable take-up mechanisms is between about 0.1;

1 and about 1;

1; and

a ratio at brace between the lever arm of the power cable take-up mechanisms and a lever arm of the power cable let-out mechanisms is between about 1.5;

1 and about 20;

1.

10. The method of claim 8, wherein:

a ratio at full draw between a lever arm of the draw cable journals and a lever arm of the power cable take-up mechanisms is between about 1;

1 and about 6;

1; and

a ratio at full draw between the lever arm of the power cable take-up mechanisms and a lever arm of the power cable let-out mechanisms is between about 1.1;

1 and about 5;

1.

11. The method of claim 1, wherein:

the first cam assembly is arranged so that the power cable take-up and let-out mechanisms thereof are on opposite sides of the draw cable journal thereof;

the second cam assembly is arranged so that the power cable take-up and let-out mechanisms thereof are on opposite sides of the draw cable journal thereof; and

the arrangement of the power cable take-up and let-out mechanisms on opposite sides of their respective cam assemblies substantially eliminates twisting of the bow limbs due to torque applied by the power cables as the bow is drawn.

12. The method of claim 1, wherein the first and second cam assemblies are substantially identical.

13. A method for constructing first and second cam assemblies for an archery bow, the method comprising:

assembling a first draw cable journal, a first power cable take-up mechanism, and a first power cable let-out mechanism to form a first cam assembly; and

assembling a second draw cable journal, second power cable take-up mechanism, and a second power cable let-out mechanism to form a second cam assembly,

wherein;

the first draw cable journal is arranged to let out a draw cable as the bow is drawn and the first cam assembly rotates, the first cam assembly being adapted for being rotatably mounted on a first limb of the archery bow;

the first power cable take-up mechanism is arranged to take up a first power cable as the bow is drawn and the cam assembly rotates;

the first power cable let-out mechanism is arranged to let out a second power cable as the bow is drawn and the first cam assembly rotates;

the second draw cable journal is arranged to let out the draw cable as the bow is drawn and the second cam assembly rotates, the second cam assembly being adapted for being rotatably mounted on a second limb of the archery bow;

the second power cable take-up mechanism is arranged to take up the second power cable as the bow is drawn and the second cam assembly rotates;

the second power cable let-out mechanism is arranged to let out the first power cable as the bow is drawn and the second cam assembly rotates,

wherein;

the draw force versus the draw distance for the archery bow is at least in part determined by a rate of take-up of the first power cable by the first cam assembly relative to a rate of let-out of the first power cable by the second cam assembly, and by a rate of take-up of the second power cable by the second cam assembly relative to a rate of let-out of the second power cable by the first cam assembly;

the first and second cam assemblies are arranged so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow; and

the first and second cam assemblies are substantially identical or substantial mirror images of one another.

14. The method of claim 13, wherein the first and second power cable take-up mechanisms comprise corresponding power cable take-up journals.

15. The method of claim 13, wherein the first and second power cable let-out mechanisms comprise corresponding power cable let-out journals.

16. The method of claim 13, wherein at brace, (i) the second power cable wraps around a post on the first cam assembly, the post comprising at least a portion of the first power cable let-out mechanism of the first cam assembly and (ii) the first power cable wraps around a post on the second cam assembly, the post comprising at least a portion of the second power cable let-out mechanism of the second cam assembly.

17. A method for constructing a cam assembly for an archery bow, the method comprising:

assembling a draw cable journal, a power cable take-up mechanism, and a power cable let-out mechanism; and

securing a rotation stop to the cam assembly, the rotation stop being arranged to limit rotation of the cam assembly as the bow is drawn,

wherein;

the draw cable journal is arranged to let out a draw cable as the bow is drawn and the cam assembly rotates, the cam assembly being adapted for being rotatably mounted on a limb of the archery bow;

the power cable take-up mechanism is arranged to take up a first power cable as the bow is drawn and the cam assembly rotates;

the power cable let-out mechanism is arranged to let out a second power cable as the bow is drawn and the cam assembly rotates;

draw force versus draw distance for the archery bow is at least in part determined by a rate of take-up of the first power cable by the cam assembly relative to a rate of let-out of the second power cable by the cam assembly;

the cam assembly is arranged so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow; and

the rotation stop is positioned so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow.

18. The method of claim 17, wherein the position of the rotation stop on the cam assembly may be adjusted, thereby enabling adjustment of let-off of the draw force when the bow is drawn.

19. A method for constructing a cam assembly for an archery bow, the method comprising assembling a draw cable journal, a power cable take-up mechanism, and a power cable let-out mechanism, wherein:

the draw cable journal is arranged to let out a draw cable as the bow is drawn and the cam assembly rotates, the cam assembly being adapted for being rotatably mounted on a limb of the archery bow;

the power cable take-up mechanism is arranged to take UP a first power cable as the bow is drawn and the cam assembly rotates;

the power cable let-out mechanism is arranged to let out a second power cable as the bow is drawn and the cam assembly rotates;

draw force versus draw distance for the archery bow is at least in part determined by a rate of take-up of the first power cable by the cam assembly relative to a rate of let-out of the second power cable by the cam assembly;

the cam assembly is arranged so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow; and

a ratio between a lever arm of the power cable take-up mechanism and a lever arm of the power cable let-out mechanism remains greater than 1;

1 throughout drawing of the bow.

20. The method of claim 19, wherein:

a ratio at brace between a lever arm of the draw cable journal and a lever arm of the power cable take-up mechanism is between about 0.1;

1 and about 1;

1; and

a ratio at brace between the lever arm of the power cable take-up mechanism and a lever arm of the power cable let-out mechanism is between about 1.5;

1 and about 20;

1.

21. The method of claim 19, wherein:

a ratio at full draw between a lever arm of the draw cable journal and a lever arm of the power cable take-up mechanism is between about 1;

1 and about 6;

1; and

a ratio at full draw between the lever arm of the power cable take-up mechanism and a lever arm of the power cable let-out mechanism is between about 1.1;

1 and about 5;

1.

22. A method for constructing a cam assembly for an archery bow, the method comprising assembling a draw cable journal, a power cable take-up mechanism, and a power cable let-out mechanism, wherein:

the draw cable journal is arranged to let out a draw cable as the bow is drawn and the cam assembly rotates, the cam assembly being adapted for being rotatably mounted on a limb of the archery bow;

the power cable take-up mechanism is arranged to take up a first power cable as the bow is drawn and the cam assembly rotates;

the power cable let-out mechanism is arranged to let out a second power cable as the bow is drawn and the cam assembly rotates;

draw force versus draw distance for the archery bow is at least in part determined by a rate of take-up of the first power cable by the cam assembly relative to a rate of let-out of the second power cable by the cam assembly;

the cam assembly is arranged so as to avoid 100% let-off of the draw force or so as to prevent cocking of the bow; and

the cam assembly is arranged so that the power cable take-up and let-out mechanisms are on opposite sides of the draw cable journal so as to substantially eliminate twisting of the bow limb due to torque applied by the power cables as the bow is drawn.