Orthopedic plate for use in small bone repair

• US 7,771,457 B2
• Filed: 01/26/2006
• Issued: 08/10/2010
• Est. Priority Date: 01/28/2005
• Status: Active Grant

• Current Assignee: Wright Medical Technology Incorporated (Stryker Corporation)
• Original Assignee: OrthoHelix Surgical Designs, Inc. (Stryker Corporation)
• Inventors: Kay, David B., Ducharme, Dustin, Wynkoop, G. Martin, Strnad, Lee A.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Hammond; Ellen C.
• Application Number:
  US11/340,028
• Publication Number:
  US 20060173459A1
• Time in Patent Office: 1,657 Days
• Field of Search: 606/70, 606/71, 606/280, 606/283, 606/284, 606/285, 606/298, 606/299
• US Class Current: 606/284
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8066 for pelvic reconstruction
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence

Abstract

The present invention relates to an orthopedic plate and screw system and instruments for surgical fixation of a small bone or bones. The plate facilitates three dimensional contouring to provide for a variety of applications and to accommodate individual variation in bone shape. The plate has a modified x shape including a central trunk portion including one or more screw holes along a longitudinal axis and a set of divergent upper and an oppositely extending set of divergent lower arms, each arm including screw holes which are placed at a radially equal distance but which diverging asymmetrically from the longitudinal axis relative to its paired upper or lower mate. The screws of the system are self-starting, self-tapping screws including the option of partial or full cannulation.

Claims

1. A surgical plate system capable of being used to stabilize a small bone fracture comprising

a Y-shaped plate that has an inferior surface and which has a concentric superior surface forming a portion of a cylinder, the plate consisting of a trunk and a pair of a first arm and a second arm,

the trunk having a linear medial longitudinal axis along the superior surface extending between a first and a second end, and the inferior surface of the plate defining a curve transverse to the medial axis,

the first arm and the second arm extending from the first end of the trunk, the inferior surface of the first arm and of the second arm following the same curve as the inferior surface of the trunk,

the first arm having an ear with at least one screw hole defining a first screw axis perpendicular to a tangent to the top surface of the first ear, the first ear being attached to the trunk by a linking section having a waist, a first angle and a first length being defined by a line from the center of the first arm screw hole to the intersection of the medial longitudinal axis of the trunk, and,

the second arm having a second ear with at least one second screw hole defining a second screw axis perpendicular to a tangent to the top surface of the second ear, the second ear being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the medial longitudinal axis of the trunk, and

the first angle and the first length being different from the second angle and the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but do not intersect.

2. A surgical plate system as set forth in claim 1 wherein the curve is constant along the medial axis.

3. A surgical plate system as set forth in claim 2 wherein the curve is a portion of a circle and the plate defines a segment of a cylinder.

4. A surgical plate system as set forth in claim 1 wherein the waist of the linking section of the first arm and of the second arm is configured to bend relative to the trunk section in response to a force applied before or during surgery without deforming the screw hole.

5. A surgical plate system as set forth in claim 1 wherein the trunk has a through hole.

6. A surgical plate system as set forth in claim 5 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

7. A surgical plate system as set forth in claim 1 wherein the trunk has a compression slot.

8. A surgical plate system as set forth in claim 7 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

9. A surgical plate system as set forth in claim 7 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply compression.

10. A surgical plate system as set forth in claim 1 further including screws having a threaded shafts and a head wherein the screw holes and the screw heads have a mating interface such that the screws can engage the screw hole so as to allow a plurality of angular orientations of the screw axis

11. An implant system capable of being used to stabilize a small bone fracture comprising

a pre-contoured plate which is a Y-shaped plate, the plate consisting of a trunk defining a medial longitudinal axis with a first end and an opposing second end, and a first arm and a second arm extending from the first end of the trunk,

the trunk having a continuous radial curve in the z direction about the longitudinal axis and the first arm and the second arm following the radial curve of the trunk so as to spiral about the longitudinal axis toward each other,

the first arm having an ear with at least one screw hole defining a first screw axis, the first ear being attached to the trunk by a linking section having a waist, a first angle and a first length being defined by a line from the center of the first arm screw hole to the intersection of the longitudinal axis of the trunk, and the linking section waist being configured to bend relative to the trunk section without deforming the screw hole,

the second arm having a second ear with at least one second screw hole defining a second screw axis, the second ear being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the longitudinal axis of the trunk, the linking section waist being configured to bend relative to the trunk section without deforming the through hole, and

the first angle being different from the second angle by from about 2°

to about 20° and

the first length being different from the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but do not intersect.

12. An implant system as set forth in claim 11 wherein the radial curve is constant along the longitudinal axis.

13. An implant system as set forth in claim 12 wherein the plate defines a segment of a cylinder.

14. An implant system as set forth in claim 13 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

15. An implant system as set forth in claim 11 wherein the trunk has a through hole.

16. An implant system as set forth in claim 11 wherein the trunk has a compression slot.

17. An implant system as set forth in claim 16 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

18. An implant system as set forth in claim 16 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply compression.

19. An implant system as set forth in claim 11 further including screws having a threaded shafts and a head wherein the screw holes and the screw heads have a mating interface such that the screws can engage the screw hole so as to allow a plurality of angular orientations of the screw axis.